Daewoo Doosan 1760XL DSL802 Skid Steer Loader Shop Manual – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan 1760XL DSL802 Skid Steer Loader Shop Manual – PDF DOWNLOAD
- This manual provides information for servicing the 1760XL(DSL802) skid steer loader. All service procedures are broken down into detailed steps, listed in their recommended sequence. The manual uses both photographs and drawings to help locate and itemize components.
- The table of Contents on the preceding pages is your best tool for finding the service procedure you need. Be certain to observe all Safety information included in these pages. General Precautions For Disassembly Preparations before disassembly
- 1) Wash the machine before moving it to into the repair shop. Prior to moving the machine into the repair shop remove dust and dirt thoroughly by washing the machine. Dirt brought into the shop will degrade the cleanliness of the parts handled in the shop, will produce scratches, and can contaminate the inside of reassembled units.
- 2) Checking and inspection before disassembly. Before attempting to disassemble, check thoroughly to determine the cause of the problem, and record it.
- This will not only prevent needless disassembly and losses from needless replacement parts and manhour costs, but will also prevent repetition of the same problem. It is important to keep records of problems and replacements in order to advise serviceman how to prevent trouble. Items to be checked and recorded are as follows: •Model, machine serial number and service meter readings.
- •Reason for disassembly. •Components replaced. Check for symptom, location and cause of problem. If necessary, try repeating the same problem. •Amount of dirt in air cleaner elements and air leakage. •Oil levels in the engine oil pan and status of oil (viscosity, color and mixed impurities). •Water mixed in the oil and oil leakage. •Clogging of the oil filter element. •Deviations from designated adjusting points.
- Damaged parts and loosening of tightening fittings. •Maintenance conditions of the machine in service, if possible. 3) Preparation for disassembly To save unnecessary work, reserve the necessary facilities, tools, and parts racks as well as adequate floor space considering the extent of disassembly. Keep the area and facilities clean. Precautions For Disassembly 1) Removal of parts •Proceed with the disassembly by confirming the fitting conditions of the relative parts, their positions fore-and aft, left-and-right, upper-and-lower, and the sequence of their removal.
- Confirm match marks for mating joints before separating parts and where necessary, punch match marks to clearly identify their relative position to prevent confusion during reassembly. •For disassembly of certain designated parts, use specified special tools. •When a part, after removal of fastening nuts and bolts, is still found to be unremovable, never force the part. Carefully check for the cause of the tightness and remove the cause. •Keep the disassembled parts in an orderly condition. Take special care to identify similar parts by attaching tags or markings.
- See that standard parts such as bolts and nuts are stored in good order with reference to quantity and where they are to be used. 2) Checking and inspecting during disassembly. •The cause of the actual trouble is often discovered in the course of disassembly. Thus careful checking of sliding surfaces for any signs of seizing or interference, and their mating conditions, is important. •Measure and record during disassembly the various end clearances, backflashes and protrusions
Daewoo Doosan 1760XL DSL802 Skid Steer Loader Shop Manual – PDF DOWNLOAD
1. FOREWORD
2. ENGINE
2.1. General Information
2.1.1. Introduction 2.1.4. POWERPART Recommended Consumable
2.1.2. Engine Identification Products
2.1.3. Safety
2.2. Specifications
2.2.1. Basic Engine Data 2.2.3. Compression Test Data
2.2.2. Recommended Torque Tensions
2.3. Cylinder Head Assembly
2.3.1. General Description 2.3.6. Cylinder Head Assembly
2.3.2. Rocker Cover 2.3.7. Valves and Valve Springs
2.3.3. Rocker Assembly 2.3.8. Valve Guides
2.3.4. Valve Tip Clearances 2.3.9. Cylinder Head
2.3.5. Valve Springs 2.3.10. Data and Dimensions
2.4. Piston and Connecting Rod Assembly
2.4.1. General Description 2.4.6. Piston and Piston Rings
2.4.2. Big End Bearing 2.4.7. Connecting Rod
2.4.3. Piston and Connecting Rod Assembly 2.4.8. Small End Bush
2.4.4. Piston Rings 2.4.9. Data and Dimensions
2.4.5. Piston and Connecting Rod Assembly
2.5. Crankshaft Assembly
2.5.1. General Description 2.5.5. Main Bearings
2.5.2. Crankshaft Pulley 2.5.6. Crankshaft
2.5.3. Rear Oil Seal 2.5.7. Data and Dimensions
2.5.4. Thrust Washers
2.6. Timing Case and Drive Assembly
2.6.1. General Description 2.6.6. Camshaft Assembly for the Fuel Injection Pump
2.6.2. Timing Case 2.6.7. Camshaft Assembly and Tappets for the Valve
2.6.3. Front Oil Seal 2.6.8. Crankshaft Gear
2.6.4. Idler Gear 2.6.9. Backplate for the Timing case
2.6.5. Idler Hub 2.6.10. Data and Dimensions
2.7. Cylinder Block Assembly
2.7.1. General Description 2.7.3. Data and Dimensions
2.7.2. Cylinder Block
2.8. Engine Timing
2.8.1. General Description 2.8.2. Data and Dimensions
Contents
2.9. Aspiration System
2.9.1. Closed Breather System
2.10. Lubrication System
2.10.1. General Description 2.10.5. Oil strainer and Suction Pipe Assembly
2.10.2. Filter Canister 2.10.6. Lubricating Oil Pump
2.10.3. Filter Head 2.10.7. Relief Valve
2.10.4. Sump 2.10.8. Data and Dimensions
2.11. Fuel System
2.11.1. General Description 2.11.5. Fuel Injection Pump
2.11.2. Fuel Filter Element 2.11.6. Fuel Injection Pump Controls
2.11.3. Atomisers 2.11.7. Data and Dimensions
2.11.4. Fuel Lift Pump
2.12. Cooling System
2.12.1. General Description 2.12.4. Fan
2.12.2. Thermostat 2.12.5. Cooling System
2.12.3. Coolant Pump 2.12.6. Data and Dimensions
2.13. Flywheel and Flywheel Housing
2.13.1. General Description 2.13.3. Ring Gear
2.13.2. Flywheel
2.14. Electrical Equipment
2.14.1. Alternators 2.14.3. Starting Aid
2.14.2. Starter Motors 2.14.4. Electrical Stop Solenoid
2.15. Auxiliary Equipment
2.15.1. General Description 2.15.3. Technical Data
2.15.2. Power Take-off Assembly
2.16. List of Special Tools
3. VEHICLE
3.1. Specifications
3.1.1. Dimensional & Performance Specifications 3.1.3. Special Torque etc.
3.1.2. Service Schedule
3.2. Disassembly & Assembly
3.2.1. Quick-Tach 3.2.10. Chain Drive System
3.2.2. Bucket Cylinder 3.2.11. Hydrostatic Pump
3.2.3. Boom Lock & Boom Cylinder 3.2.12. Control Valve
3.2.4. Boom Assemby & Boom Stopper 3.2.13. Oil Filter
3.2.5. Canopy 3.2.14. Hydraulic Motor
3.2.6. Drive Control System 3.2.15. Muffer
3.2.7. Hydraulic Control System 3.2.16. Radiator & Oil Cooler
3.2.8. Parking Lock Assembly 3.2.17. Flexible Coupling Assembly
3.2.9. Throttle Control 3.2.18. Wheel & Tire
4. HYDRAULIC & HYDROSTATIC SYSTEM
4.1. Systems Operation
4.1.1. Hydraulic System 4.1.4. Optional Bucket Self-Leveling System
4.1.2. HST System 4.1.5. HST Pump
4.1.3. Hydraulic Control Valve 4.1.6. HST Motor
4.2. Specifications
4.2.1. Hydrostatic Systems 4.2.2. Hydraulic Systems
4.3. Testing & Adjusting
4.3.1. Trouble shooting 4.3.3. Hydrostatic System
4.3.2. Hydraulic System
4.4. Disassembly & Assembly
4.4.1. HST Pump 4.4.4. Boom Cylinder
4.4.2. HST Motor 4.4.5. Bucket Cylinder
4.4.3. Hydraulic Control Valve
4.5. Hydraulic Schematic
5. ELECTRICAL SYSTEMS
5.1. E/G Starting & Stop System
5.2. Preheating System
5.3. Charging System
5.4. Instrument Panel Layout
5.4.1. Monitoring System
5.5. Operation of the related parts in momentary control &
detent control-1760XL/DSL820
5.5.1. Thumb Control
5.6. LIGHTS and OPTIONS
5.7. Item Descriptions and Functions
5.8. Trouble shooting
5.8.1. Test Equipment
5.8.2. Trouble shooting Guide
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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