Cummins K19 Series Diesel Engine Troubleshooting and Repair Manual
FILE DETAILS:
Cummins K19 Series Diesel Engine Troubleshooting and Repair Manual
Language : English
Pages : 713
Downloadable : Yes
File Type : PDF
Size: 41.3 MB
Book Code: 3810307-00
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DESCRIPTION:
Cummins K19 Series Diesel Engine Troubleshooting and Repair Manual
FOREWORD:
This manual provides instructions for troubleshooting and repairing the K19 Engine in the chassis. Component and assembly rebuild procedure are provided in the K19 Engine Shop Manual. The manual is organized to guide a service technician through the logical steps of identifying and correcting problems related to the engine. This manual does not cover vehicle or equipment problems. Consult the vehicle or equipment manufacturer for repair procedures.
- A series of specific service manuals (Shop, Specifications, Alternative Repair, and so on.) are available and can be ordered by filling out and mailing the Literature Order Form located in the Service Literature Section 14. The repair procedures used in this manual are recommended by Cummins Engine Co., Inc. Some service procedures require the use of special service tools.
- Use the correct tools as described. Reporting of errors, omissions, and recommendations for improving this publication by the user is encouraged. Please use the postage paid, self addressed Literature Survey Form in the back of this manual for communicating your comments.
- The specifications and rebuild information in this manual is based on the information in effect at the time of printing. Cummins Engine Company, Inc. reserves the right to make any changes at any time without obligation.
- If differences are found between your engine and the information in this manual, contact a Cummins Authorized Repair Location, A Cummins Division Office, or the factory The latest technology and the highest quality components were used to produce this engine. When replacement parts are needed, we recommend using only genuine Cummins or ReConT exchange parts.
TABLE OF CONTENTS:
Cummins K19 Series Diesel Engine Troubleshooting and Repair Manual
MAIN MENU................................................................................ 0 COVER PAGE............................................................................... 1 FOREWORD................................................................................. 3 TABLE OF CONTENTS........................................................................ 4 SECTION I - INTRODUCTION................................................................. 6 ABOUT THE MANUAL..................................................................... 7 HOW TO USE THE MANUAL................................................................ 7 SYMBOLS.............................................................................. 8 SIMBOLOS............................................................................. 9 SYMBOLE.............................................................................. 10 SYMBOLES............................................................................. 11 ILLUSTRATIONS........................................................................ 12 GENERAL SAFETY INSTRUCTIONS.......................................................... 13 IMPORTANT SAFETY NOTICE.......................................................... 13 GENERAL REPAIR INSTRUCTIONS.......................................................... 14 GENERAL CLEANING INSTRUCTIONS........................................................ 15 SOLVENT AND ACID CLEANING........................................................ 15 STEAM CLEANING................................................................... 15 GLASS OR PLASTIC BEAD CLEANING................................................... 15 DEFINITION OF TERMS.................................................................. 16 SECTION E - ENGINE AND COMPONENT IDENTIFICATION.......................................... 20 ENGINE IDENTIFICATION................................................................ 21 CUMMINS ENGINE NOMENCLATURE...................................................... 21 ENGINE DATAPLATE................................................................. 21 FUEL PUMP DATAPLATE.............................................................. 21 GENERAL SPECIFICATIONS............................................................... 22 GENERAL ENGINE DATA.............................................................. 23 AIR INDUCTION SYSTEM............................................................. 24 LUBRICATING OIL SYSTEM........................................................... 24 COOLING SYSTEM................................................................... 24 EXHAUST SYSTEM................................................................... 24 FUEL SYSTEM...................................................................... 25 ELECTRICAL SYSTEM................................................................ 25 EXTERNAL ENGINE COMPONENTS........................................................... 26 SECTION T - TROUBLESHOOTING.............................................................. 28 PROCEDURES AND TECHNIQUES............................................................ 28 TROUBLESHOOTING CHARTS (ALPHABETICAL LISTING)....................................... 29 TROUBLESHOOTING CHARTS (BY SYSTEM)................................................... 31 COOLANT TEMPERATURE ABOVE NORMAL..................................................... 33 COOLANT TEMPERATURE BELOW NORMAL..................................................... 35 COOLANT LOSS......................................................................... 36 FUEL IN COOLANT...................................................................... 37 LUBRICATING OIL PRESSURE LOW......................................................... 38 LUBRICATING OIL PRESSURE HIGH........................................................ 40 LUBRICATING OIL TEMPERATURE ABOVE NORMAL............................................. 41 LUBRICATING OR HYDRAULIC OIL IN THE COOLANT.......................................... 42 LUBRICATING OIL CONSUMPTION EXCESSIVE................................................ 43 LUBRICATING OIL SLUDGE IN THE ENGINE CRANKCASE EXCESSIVE............................. 45 COOLANT IN THE LUBRICATING OIL....................................................... 46 FUEL IN THE LUBRICATING OIL.......................................................... 47 TURBOCHARGER NOISE................................................................... 48 TURBOCHARGER BOOST PRESSURE LOW...................................................... 49 TURBOCHARGER LEAKS (ENGINE OIL OR FUEL).............................................. 50 AIR COMPRESSOR SLOW AIR PRESSURE RISE................................................ 51 AIR COMPRESSOR WILL NOT MAINTAIN ADEQUATE AIR PRESSURE (NOT PUMPING CONTINUOUSLY).... 52 AIR COMPRESSOR PUMPING EXCESSIVE LUBRICATING OIL..................................... 53 AIR COMPRESSOR WILL NOT PUMP......................................................... 54 AIR COMPRESSOR WILL NOT STOP PUMPING................................................. 55 AIR COMPRESSOR NOISE EXCESSIVE....................................................... 56 ENGINE CRANKS BUT WILL NOT START (NO SMOKE FROM EXHAUST)............................. 57 ENGINE HARD TO START OR WILL NOT START (EXHAUST SMOKE PRESENT)....................... 59 ENGINE STARTS BUT WILL NOT KEEP RUNNING.............................................. 60 ENGINE RUNS ROUGH OR MISFIRES (WARM ENGINE).......................................... 62 IDLE ROUGH........................................................................... 64 ENGINE SURGES AT LOW IDLE............................................................ 65 ENGINE WILL NOT REACH RATED RPM WHEN LOADED.......................................... 66 ENGINE POWER OUTPUT LOW.............................................................. 67 APPLICATION SPECIFIC PROBLEM - CONSTRUCTION...................................... 69 APPLICATION SPECIFIC PROBLEM - GENSET ........................................... 69 APPLICATION SPECIFIC PROBLEM - MARINE............................................ 70 PERFORMANCE MEASUREMENT.............................................................. 71 EXHAUST SMOKE EXCESSIVE UNDER LOAD................................................... 73 ENGINE WILL NOT SHUT OFF............................................................. 74 ENGINE DECELERATES POORLY............................................................ 75 ENGINE SURGES UNDER LOAD............................................................. 76 ENGINE SURGES AT HIGH IDLE........................................................... 77 THROTTLE RESPONSE SLOW (ENGINE DIES GOING DOWN HILL)................................. 78 FUEL CONSUMPTION EXCESSIVE........................................................... 79 ENGINE WILL NOT CRANK OR CRANKS SLOWLY (AIR STARTER)................................. 80 ENGINE WILL NOT CRANK OR CRANKS SLOWLY (ELECTRIC STARTER)............................ 81 ALTERNATOR MALFUNCTIONING............................................................ 83 CRANKCASE GASES (BLOWBY) EXCESSIVE................................................... 84 ENGINE VIBRATION EXCESSIVE........................................................... 85 ENGINE NOISE - DIAGNOSTIC PROCEDURES................................................. 86 MAIN BEARING NOISE............................................................... 86 CONNECTING ROD BEARING NOISE..................................................... 86 PISTON NOISE..................................................................... 86 ENGINE NOISE EXCESSIVE............................................................... 87 EXHAUST SMOKE (WHITE) AT IDLE EXCESSIVE (WARM ENGINE)................................ 89 SECTION 1 - COOLING SYSTEM............................................................... 92 SERVICE TOOLS (01-00)................................................................ 93 GENERAL INFORMATION (01-01).......................................................... 94 COOLING SYSTEM SPECIFICATIONS (01-02)................................................ 95 COOLING SYSTEM FLOW CHARTS (01-03)...................................................100 COOLING SYSTEM VENTING (01-04).......................................................102 COOLING SYSTEM - MAINTENANCE (01-05).................................................103 COOLING SYSTEM - DRAIN (01-06).......................................................104 COOLING SYSTEM - FILL (01-07)........................................................105 COOLANT FILTER - REPLACE (01-08).....................................................107 DIESEL COOLANT ADDITIVES (DCA4) (01-09)..............................................108 COOLING SYSTEM - CLEAN (01-10).......................................................112 COOLING SYSTEM - TEST FOR AIR OR COMBUSTION GASES (01-11)............................112 CRACKED OR POROUS CYLINDER LINER.....................................................114 DEFECTIVE AIR CONTROL VALVE..........................................................116 AIR COMPRESSOR CHECK.................................................................116 COOLING SYSTEM - PRESSURE TEST (01-12)...............................................117 HOSES - CHECK (01-13)................................................................120 COOLANT TEMPERATURE GAUGE - CHECK (01-14)............................................120 RADIATOR PRESSURE CAP - CHECK (01-15)................................................121 RADIATOR FINS - INSPECT (01-16)......................................................121 RADIATOR BAFFLE LEAKAGE - CHECK (01-17)..............................................122 RADIATOR - CHECK FOR REVERSE FLOW (01-18)............................................122 RADIATOR - CHECK FOR OBSTRUCTION (01-19).............................................123 SHUTTER OPERATION - CHECK (01-20)....................................................124 FAN, AND FAN SHROUD - INSPECT (01-21)................................................126 FAN - REPLACE (01-22)................................................................127 FAN DRIVE BELT - REPLACE (01-23).....................................................128 FAN CLUTCH - CHECK OPERATION (01-24).................................................130 FAN RPM - CHECK (01-25)..............................................................133 FAN HUB (BELT DRIVEN) - REPLACE (01-26)..............................................135 FAN HUB (GEAR DRIVEN) - REPLACE (01-27)..............................................136 FAN HUB IDLER AND SHOCK ABSORBER (OR TURNBUCKLE) - REPLACE (01-28)...................138 WATER PUMP BLOCK PRESSURE - CHECK (01-29)............................................140 WATER PUMP - REPLACE (01-30).........................................................142 WATER PUMP - CHECK FOR REUSE (01-31).................................................146 THERMOSTAT - TEST (THERMOSTAT IN CHASSIS) (01-32)....................................147 THERMOSTAT - REPLACE (01-33).........................................................149 THERMOSTAT - CHECK OPERATING TEMPERATURE (01-34).....................................153 THERMOSTAT HOUSING - REPLACE (01-35).................................................154 CHECK FOR COOLANT LEAKS AT COUNTERBORE (01-36).......................................157 SECTION 2 - LUBRICATION OIL SYSTEM.......................................................159 SERVICE TOOLS (01-00)................................................................160 GENERAL INFORMATION (02-01)..........................................................162 SPECIFICATIONS (02-02)...............................................................163 FLOW DIAGRAMS (02-03)................................................................164 INTERNAL ENGINE DAMAGE - CHECK (02-04)...............................................167 OIL LEAKS (EXTERNAL) - CHECKS (02-05)................................................168 OIL SYSTEM - LEAK CHECK USING DYE (02-06)............................................169 OIL PRESSURE GAUGE - CHECK (02-07)...................................................170 OIL TEMPERATURE GAUGE - CHECK (02-08)................................................170 DRAIN OIL (02-09)....................................................................171 OIL PAN - FILL (02-10)...............................................................172 OIL FILTERS (FULL FLOW AND BYPASS) - REPLACE (02-11).................................173 OIL FILTER (FULL FLOW) - MEASURE PRESSURE DROP (02-12)...............................174 CRANKCASE BREATHER AND TUBE - REPLACE (02-13)........................................175 DIPSTICK TUBE - REPLACE (02-14)......................................................177 DIPSTICK - CALIBRATE (02-15).........................................................177 OIL PAN - REPLACE (02-16)............................................................179 OIL PAN ADAPTER - REPLACE (02-17)....................................................181 OIL FILTER HEAD - REPLACE (02-18)....................................................188 OIL COOLER - MEASURE PRESSURE DROP (02-19)...........................................190 OIL COOLER COVER - REPLACE (02-20)...................................................191 TORQUE CONVERTER COOLER - REPLACE (02-21)............................................195 OIL COOLER CORE - REPLACE (02-22)....................................................200 OIL COOLER CORE - CHECK FOR REUSE (02-23)............................................201 TORQUE CONVERTER COOLER - PRESSURE TEST (02-24)......................................201 OIL COOLER HOUSING - REPLACE (02-25).................................................202 MAIN OIL PRESSURE REGULATOR - REPLACE (02-26)........................................205 OIL PUMP - REPLACE (02-27)...........................................................207 LUBRICATING OIL PUMP - CHECK FOR REUSE (02-28).......................................209 SECTION 3 - COMBUSTION AIR SYSTEM........................................................211 GENERAL INFORMATION (03-01)..........................................................212 SPECIFICATIONS (03-02)...............................................................213 FLOW DIAGRAMS (03-03)................................................................214 SERVICE TOOLS (03-04)................................................................216 TURBOCHARGER TURBINE SEAL LEAKS - CHECK (03-05)......................................217 COMPRESSOR SEAL LEAKAGE - CHECK (03-06)..............................................219 CORRECT TURBOCHARGER INSTALLED - CHECK (03-07).......................................221 INTAKE AIR RESTRICTION - CHECK (03-08)...............................................221 EXHAUST RESTRICTION - CHECK (03-09)..................................................223 AIR LEAKS - CHECK (03-10)............................................................224 TURBOCHARGER BLADE DAMAGE - CHECK (03-11)............................................226 TURBOCHARGER AXIAL AND RADIAL CLEARANCE - CHECK (03-12)..............................227 TURBOCHARGER - REPLACE (03-13).......................................................228 SERIES TURBOCHARGER - REPLACE (03-14)................................................234 EXHAUST MANIFOLD - REPLACE (03-15)...................................................242 EXHAUST MANIFOLD - CHECK (03-16).....................................................247 AFTERCOOLER - REPLACE (03-17)........................................................248 AFTERCOOLER ELEMENT - REPLACE (03-18)................................................254 AFTERCOOLER ELEMENT - TEST (03-19)...................................................258 INTAKE MANIFOLD PRESSURE - CHECK (03-20).............................................259 SECTION 4 - COMPRESSED AIR SYSTEM........................................................261 GENERAL INFORMATION (04-01)..........................................................262 SPECIFICATIONS (04-02)...............................................................263 FLOW DIAGRAMS (04-03)................................................................265 SERVICE TOOLS (04-04)................................................................266 CARBON BUILDUP, AIR COMPRESSOR - CHECK (04-05).......................................267 GASKET LEAKS, AIR COMPRESSOR - CHECK (04-06).........................................269 AIR GOVERNOR - CHECK (AIR COMPRESSOR NOT PUMPING) (04-07)............................269 AIR GOVERNOR - CHECK (AIR COMPRESSOR PUMPS CONTINUOUSLY) (04-08).....................270 LUBRICATING OIL USAGE, AIR COMPRESSOR - CHECK (04-09)................................272 UNLOADER VALVE, AIR COMPRESSOR - REPLACE (04-10).....................................273 UNLOADER VALVE - CHECK (04-11).......................................................276 INTAKE/EXHAUST VALVES, AIR COMPRESSOR - CHECK (04-12)................................277 CYLINDER HEAD, AIR COMPRESSOR - REBUILD ON ENGINE (04-13)............................279 CYLINDER HEAD, AIR COMPRESSOR - REPLACE (04-14)......................................283 AIR COMPRESSOR (SINGLE CYLINDER) - REPLACE (04-15)...................................287 AIR COMPRESSOR (TWO CYLINDER) - REPLACE (04-16)......................................290 AIR COMPRESSOR - CHECK FOR REUSE (04-17).............................................294 SECTION 5 - FUEL SYSTEM..................................................................297 GENERAL INFORMATION (05-01)..........................................................298 SPECIFICATIONS 05-02)................................................................299 FLOW DIAGRAMS (05-03)................................................................304 SERVICE TOOLS (05-04)................................................................310 IDLE SPEED - CHECK AND ADJUST (05-05)................................................315 HORSEPOWER - MEASURE ENGINE PERFORMANCE (05-06)......................................318 FUEL RATE - ADJUST (05-07)...........................................................324 AFC NO-AIR VALVE SETTING - CHECK AND ADJUST (05-08)..................................326 INJECTORS - REPLACE (05-09)..........................................................330 INJECTORS - CLEAN EXTERIOR FOR REUSE (05-10).........................................335 FUEL PUMP - REPLACE (05-11)..........................................................335 THROTTLE TRAVEL - CHECK (05-12)......................................................339 FUEL SYSTEM MAINTENANCE (05-13)......................................................340 GEAR PUMP CHECK VALVE - REPLACE (05-14)..............................................343 VARIABLE SPEED (VS) GOVERNOR LEAKING FUEL (05-15)....................................344 FUEL SHUTOFF VALVE - CHECK (05-16)...................................................347 FUEL PUMP - FLOW CHECK AND PRIME (05-17).............................................349 FUEL PUMP ROTATION CHECK (05-18).....................................................351 AIR LEAKS (05-19)....................................................................352 AFC - CHECK FOR AIR LEAK (05-20).....................................................356 CYLINDER MISFIRE (05-21).............................................................360 ENGINE OIL DILUTION BY FUEL (05-22)..................................................361 FUEL LINE RESTRICTION (SUCTION) - CHECK (05-23)......................................365 FUEL DRAIN RESTRICTION - CHECK (05-24)...............................................367 STC OIL CONTROL VALVE - CHECK (05-25)................................................369 STC FUEL PRESSURE SWITCH - CHECK (05-26).............................................371 STC WIRING HARNESS - CHECK FOR REUSE (05-27).........................................372 STC OIL CONTROL VALVE - REPLACE (05-28)..............................................373 STC WIRING HARNESS - REPLACE (05-29).................................................375 FUEL CONSUMPTION CHECK (05-30).......................................................375 LOW POWER CHECK (05-31)..............................................................380 ENGINE STALL SPEED AND TIME CHECK (05-32)............................................382 FUEL MANIFOLD - REPLACE (05-33)......................................................386 STC OIL MANIFOLD - REPLACE (05-34)...................................................388 STALL SPEED CHECK LIST (05-35).......................................................389 DRIVEABILITY - LOW POWER CHECK LIST (05-36)..........................................391 FUEL CONSUMPTION CHECK LIST (05-37)..................................................394 SECTION 6 - ELECTRICALSYSTEM.............................................................397 GENERAL INFORMATION (06-01)..........................................................398 SPECIFICATIONS (06-02)...............................................................399 SERVICE TOOLS (06-03)................................................................400 BATTERY TERMINAL CONNECTIONS - CHECK (06-04).........................................401 BATTERIES - CHECK (06-05)............................................................401 STARTING CIRCUIT - CHECK (06-06).....................................................402 ALTERNATOR BELT - ADJUST (06-07).....................................................408 ALTERNATOR - OUTPUT TEST (06-08).....................................................410 ALTERNATOR - REPLACE (06-09).........................................................411 ACCESSORY/ALTERNATOR DRIVE PULLEY - CHECK FOR REUSE (06-10)..........................414 STARTING MOTOR - REPLACE (06-11).....................................................414 STARTER MOTOR - CHECK FOR REUSE (06-12)..............................................415 SECTION 7 - BASE ENGINE COMPONENTS.......................................................417 SERVICE TOOLS (07-01)................................................................419 GENERAL INFORMATION (07-02)..........................................................425 CRANKCASE GAS (BLOWBY) - CHECK (07-03)...............................................425 ROCKER LEVER COVER - REPLACE (07-04).................................................429 CHECK/ADJUST VALVES AND INJECTORS (07-05)............................................433 JACOBS ENGINE BRAKE - ADJUST (07-06).................................................442 JACOBS ENGINE BRAKE - REPLACE (07-07)................................................445 PUSH ROD - REPLACE (07-08)...........................................................447 ROCKER LEVER ASSEMBLY - REPLACE (07-09)..............................................449 ROCKER LEVER ASSEMBLY - CLEAN AND CHECK FOR REUSE (07-10)............................451 ROCKER LEVER HOUSING - REPLACE (07-11)...............................................453 CHECK CYLINDER HEAD GASKET FOR COMBUSTION, COOLANT, OR OIL LEAK (07-12)..............459 POWER CYLINDER - LOCATE FAILED CYLINDER (07-13)......................................461 CYLINDER HEAD GASKET - REPLACE (07-14)...............................................463 CYLINDER HEAD - CLEAN AND CHECK FOR REUSE (07-15)....................................474 PRESSURE TEST CYLINDER HEAD - HEAD REMOVED (07-16)...................................476 CAM FOLLOWER ASSEMBLY - REPLACE (07-17)..............................................480 CAM FOLLOWER ASSEMBLY - CLEAN AND CHECK FOR REUSE (07-18)............................484 INJECTION TIMING - GENERAL INFORMATION (07-19).......................................485 MEASURE THE INJECTION TIMING (07-20).................................................487 PISTON COOLING NOZZLE - REPLACE (07-21)..............................................496 MAIN CRANKSHAFT BEARING - REPLACE (07-22)............................................496 CONNECTING ROD BEARING - REPLACE (07-23).............................................504 PISTON AND ROD ASSEMBLY - REPLACE (07-24)............................................509 PISTON - CLEAN AND CHECK FOR REUSE (07-25)...........................................521 CYLINDER LINER - REMOVE (07-26)......................................................524 CHECK LINER PROTRUSION (07-27).......................................................535 ACCESSORY DRIVE PULLEY - REPLACE (07-28).............................................536 WEAR SLEEVE, ACCESSORY DRIVE PULLEY - REPLACE (07-29)................................537 ACCESSORY DRIVE SEAL - REPLACE (07-30)...............................................539 ACCESSORY DRIVE ASSEMBLY - REPLACE (07-31)...........................................541 FUEL PUMP/COMPRESSOR DRIVE - CLEAN AND CHECK FOR REUSE (07-32).......................545 VIBRATION DAMPER - REPLACE (07-33)...................................................545 VISCOUS VIBRATION DAMPER - CLEAN AND CHECK FOR REUSE (07-34).........................548 RUBBER VIBRATION DAMPER - CLEAN AND CHECK FOR REUSE (07-35)..........................549 CRANKSHAFT FRONT SEAL - REPLACE (07-36)..............................................550 WATER PUMP DRIVE - REPLACE (07-37)...................................................553 WATER PUMP DRIVE - CLEAN AND CHECK FOR REUSE (07-38).................................557 GEAR COVER (ONE PIECE) - REPLACE (07-39).............................................557 CAMSHAFT GEAR - REPLACE (CAMSHAFT INSTALLED) (07-40).................................571 GEAR COVER PLATE (SPACER PLATE) - REPLACE (07-41)....................................576 GEAR COVER (TWO PIECE) - REPLACE (07-42)............................................582 GEAR HOUSING (TWO PIECE DESIGN) - REPLACE (07-43)....................................592 CHECK GEAR TRAIN BACKLASH (07-44)....................................................604 IDLER SHAFT (PRESS-IN) - REPLACE (07-45).............................................604 FRONT ENGINE SUPPORT - REPLACE (07-46)...............................................607 CRANKSHAFT GEAR - REMOVE AND INSTALL (07-47).........................................609 CAMSHAFT - REPLACE (07-48)...........................................................611 CAMSHAFT GEAR - REMOVE AND INSTALL (07-49)...........................................620 CYLINDER BLOCK - REPLACE CAMSHAFT BUSHINGS (07-50)...................................623 CAMSHAFT REAR COVER - REPLACE (07-51)................................................625 FLYWHEEL - REPLACE (07-52)...........................................................626 CRANKSHAFT SEAL, REAR - REPLACE (07-53)..............................................629 FLYWHEEL HOUSING - REPLACE (07-54)...................................................630 FLYWHEEL HOUSING REDOWEL TO CYLINDER BLOCK (07-55)...................................639 PIPE PLUGS AND CUP PLUGS - REPLACE (07-56)...........................................643 SECTION 8 - ENGINE TESTING ("IN-CHASSIS")................................................647 SPECIFICATIONS AND PROCEDURES (08-01)................................................648 GENERAL ENGINE TEST PROCEDURES (08-01)...............................................649 CHASSIS DYNAMOMETER OPERATION (08-02)................................................651 ENGINE RUN-IN PROCEDURE (CHASSIS DYNAMOMETER) (08-03)................................653 ENGINE RUN-IN PROCEDURE "IN-CHASSIS" (ON AND OFF-HIGHWAY VEHICLES) (08-04)...........656 ENGINE CONFIGURATIONS AND MODELS (08-05).............................................658 SECTION 9 - ENGINE REMOVE AND INSTALL....................................................661 GENERAL INFORMATION (09-01)..........................................................662 SERVICE TOOLS (09-02)................................................................663 ENGINE - REMOVE (09-03)..............................................................664 ENGINE MOUNT - INSPECT (09-04).......................................................667 ENGINE - INSTALL (09-05).............................................................667 SECTION 10 - ENGINE COMPONENT SPECIFICATIONS.............................................671 GENERAL INFORMATION (10-01)..........................................................672 CONVERSION FACTORS (10-02)...........................................................673 PIPE PLUG TORQUE VALUES (10-03)......................................................674 CAPSCREW MARKINGS AND TORQUE VALUES (10-04)..........................................674 DECIMAL AND METRIC EQUIVALENTS (10-05)...............................................676 COOLING SYSTEM (10-06)...............................................................677 LUBRICATING OIL SYSTEM (10-07).......................................................680 COMBUSTION AIR SYSTEM (10-08)........................................................682 COMPRESSED AIR SYSTEM (10-09)........................................................684 FUEL SYSTEM (10-10)..................................................................686 ELECTRICAL SYSTEM (10-11)............................................................687 BASE ENGINE COMPONENTS (10-12).......................................................688 SECTION 11 - INDEX - TROUBLESHOOTING AND REPAIR..........................................697 SECTION 12 - SERVICE LITERATURE..........................................................706 SERVICE LITERATURE ORDERING LOCATION.................................................707 SERVICE LITERATURE ORDER FORM........................................................708 SECTION 13 - COMPONENT MANUFACTURERS.....................................................710
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
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