Clark T40000 SD Powershift Transmission Maintenance & Service Manual – PDF DOWNLOAD
FILE DETAILS:
Clark T40000 SD Powershift Transmission Maintenance & Service Manual – PDF DOWNLOAD
Language : English
Pages :160
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Clark T40000 SD Powershift Transmission Maintenance & Service Manual – PDF DOWNLOAD
1 SAFETY PRECAUTIONS
2 CLEANING, INSPECTION AND LEGEND SYMBOLS
21 CLEANING 2-1
211 Bearings 2-1
212 Housings 2-1
22 INSPECTION 2-1
221 Bearings 2-1
222 Oil Seals, Gaskets, Etc 2-2
223 Gears and Shafts 2-2
224 Housing, Covers, etc 2-2
23 LEGEND SYMBOLS 2-2
3 TECHNICAL SPECIFICATIONS
31 IDENTIFICATION OF THE UNIT 3-1
32 WEIGHT, DIMENSIONS, OIL CAPACITY 3-1
33 TIGHTENING TORQUES 3-2
331 Torque specifications for lubricated or plated screw threads 3-2
332 Elastic stop nut torque 3-2
333 “O”-ring ports plug torque 3-3
334 Pipe plug torque 3-3
335 Suction screen torque 3-3
336 Solenoid and solenoid cartridge torque 3-3
34 PRESSURE AND TEMPERATURE SPECIFICATIONS 3-4
35 ELECTRICAL SPECIFICATIONS 3-5
36 HYDRAULIC COOLER AND FILTER LINE SPECIFICATIONS 3-5
4 MAINTENANCE
41 OIL SPECIFICATION 4-1
411 Recommended lubricants 4-1
42 MAINTENANCE INTERVALS 4-2
421 Daily 4-2
422 Normal drain period 4-2
43 SERVICING MACHINE AFTER COMPONENTS OVERHAUL 4-3
5 INSTALLATION DETAILS
51 CONVERTER DRIVE COUPLING 5-1
52 TRANSMISSION TO ENGINE INSTALLATION PROCEDURE 5-2
53 EXTERNAL PLUMBING 5-3
531 Cooler lines specifications 5-3
T40000 SD 04/98 I-ii
6 OPERATION OF THE TRANSMISSION
61 THE TRANSMISSION ASSEMBLY 6-1
611 The converter, pump drive section and pressure regulating valve 6-2
612 The input shaft and directional clutches 6-3
613 The range clutches 6-4
614 The output section 6-4
615 The transmission controls (refer to hydraulic diagram) 6-5
62 ELECTRIC SOLENOID CONTROLS 6-6
63 POWER FLOWS, ACTIVATED SOLENOIDS, SPOOLS AND HYDRAULIC CIRCUIT 6-7
631 Neutral and 4th clutch engaged 6-7
632 Forward 1st speed 6-9
633 Forward 2nd speed 6-11
634 Forward 3rd speed 6-13
635 Forward 4th speed 6-15
636 Reverse 1st speed 6-17
64 GEAR AND CLUTCH LAYOUT 6-19
7 TROUBLESHOOTING GUIDE FOR THE T40000 TRANSMISSION
71 T40000 TRANSMISSION 7-1
72 TROUBLESHOOTING PROCEDURES 7-1
721 Stall Test 7-1
722 Transmission pressure checks 7-2
723 Mechanical and electrical checks 7-2
724 Hydraulic checks 7-2
73 TROUBLESHOOTING GUIDE 7-3
731 Low clutch pressure 7-3
732 Low charging pump output 7-3
733 Overheating 7-3
734 Noisy converter 7-3
735 Lack of power 7-3
74 CHECK POINTS 7-4
75 ELECTRICAL WIRING 7-7
8 SECTIONAL VIEWS AND PARTS IDENTIFICATION
GROUP – CONVERTER HOUSING 8-2
GROUP – TRANSMISSION CASE AND REAR COVER 8-4
GROUP – TURBINE SHAFT, STATOR SUPPORT & OIL BAFFLE 8-6
GROUP – WHEEL 8-8
GROUP – DRIVE PLATE 8-10
GROUP – PUMP DRIVE 8-12
GROUP – FORWARD CLUTCH SHAFT 8-14
GROUP – 3RD SPEED CLUTCH SHAFT 8-16
GROUP – REVERSE AND 2ND CLUTCH SHAFT 8-18
GROUP – LOW (1ST) SPEED CLUTCH SHAFT 8-20
GROUP – 4TH SPEED CLUTCH SHAFT 8-22
GROUP – OUTPUT SHAFT 8-24
GROUP – PRESSURE REGULATING VALVE & CHARGING PUMP 8-26
GROUP – ELECTRIC CONTROL VALVE 8-28
T40000 SD 04/98 I-iii
9 ASSEMBLY INSTRUCTIONS
91 LOW (1ST) CLUTCH TAPER BEARING ADJUSTMENT 9-4
911 General bearing installation procedure 9-4
912 Taper bearing adjustment 9-4
92 LOW 1ST CLUTCH TAPER BEARING ADJUSTMENT PLOTTING CHARTS 9-7
93 CONTROL VALVE BOLT TIGHTENING SEQUENCE DIAGRAM 9-8
94 SPEED SENSOR BUSHING INSTALLATION 9-8
10 DISASSEMBLY AND REASSEMBLY OF THE T40000 TRANSMISSION
11 OPTIONS
111 MHR SECTION 11-1
1111 Sectional views and parts identification 11-1
1112 MHR Assembly instructions 11-4
1113 Disassembly MHR Section 11-5
1114 Reassembly MHR Section 11-7
IMAGES PREVIEW OF THE MANUAL:
S.M 07/24
