Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD
Introduction:
- This CLAAS REPAIR MANUAL is to assist in preserving the permanent working order and therefore the high value of your CLAAS round baler by careful maintenance and service. Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL. The figures explain the procedure of repairs and the text describes the different adjustments to be made, the use of CLAAS special tools etc.
- The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed. The CLAAS REPAIR MANUAL is filed in a folder which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual which applies to the machine.
TABLE OF CONTENTS:
Claas Cutterbar Vario 5.40m-7.50m Repair Manual – PDF DOWNLOAD
Contents..................................................................................................... 3 General information.......................................................................................... 7 General.................................................................................................. 9 Introduction......................................................................................... 9 Introduction to the CLAAS REPAIR MANUAL.............................................................. 10 Key to symbols....................................................................................... 11 Safety rules............................................................................................. 13 Important information................................................................................ 13 Identification of warning and danger signs........................................................... 14 Correct use of the round baler....................................................................... 14 General safety and accident prevention regulations................................................... 14 Leaving the combine harvester........................................................................ 15 Service.............................................................................................. 15 Basic rule........................................................................................... 15 Hydraulic accumulators............................................................................... 15 General repair information............................................................................... 17 Reason of damage..................................................................................... 17 Spare parts.......................................................................................... 17 Transmission......................................................................................... 17 Tensioning the steel roller chains................................................................... 17 Taper ring fasteners................................................................................. 17 Installation:.................................................................................... 17 Removal:......................................................................................... 17 Self-locking bolts................................................................................... 17 Liquid locking compound.............................................................................. 17 Correct application:............................................................................. 17 Correct installation of lock collar bearings......................................................... 18 Correct installation of adapter sleeve bearings...................................................... 18 Loosening the bearing:........................................................................... 18 Ferrule fittings on hydraulic lines.................................................................. 18 Pre-assembly:.................................................................................... 18 Installation:.................................................................................... 18 Re-installation:................................................................................. 18 Ferrule fitting leaks:........................................................................... 18 Progressive ring fittings on hydraulic lines......................................................... 19 Pre-assembly:.................................................................................... 19 Installation:.................................................................................... 19 Progressive ring fitting leaks:.................................................................. 19 Taper fittings on hydraulic lines.................................................................... 19 Montage:......................................................................................... 19 Welding.............................................................................................. 19 Some advice for speedy and correct repair work:...................................................... 20 Tightening torques....................................................................................... 21 Bolts................................................................................................ 21 Hydraulic screw fittings............................................................................. 22 Specifications........................................................................................... 23 Lubricants chart..................................................................................... 23 Drive diagram............................................................................................ 25 General information on drives........................................................................ 25 Drive diagram, left-hand:............................................................................ 25 Drive diagram, right-hand:........................................................................... 26 Crop dividers................................................................................................ 27 Crop dividers............................................................................................ 29 Removing the crop dividers........................................................................... 29 Installing the crop dividers......................................................................... 29 Cutterbar trough – Cutterbar................................................................................ 31 Cutterbar trough – Cutter bar............................................................................ 33 Removing the VARIO table............................................................................. 33 Mounting the VARIO table............................................................................. 35 Adjusting the potentiometer sensing band............................................................. 38 Replacing the support bracket........................................................................ 39 Adjusting the slide bars......................................................................... 39 Cleaning the slide bars (19)..................................................................... 39 Cutterbar lock........................................................................................... 41 Removing the cutterbar lock.......................................................................... 41 Mounting and adjusting the cutterbar lock............................................................ 42 Cutter bar............................................................................................... 43 Removing the knives.................................................................................. 43 Installing the knife................................................................................. 43 Adjusting the knife height....................................................................... 44 Drives....................................................................................................... 45 Main drive universal drive shaft......................................................................... 47 Removing the main drive universal drive shaft........................................................ 47 Disassembling the main drive universal drive shaft............................................... 47 Assembling the main drive universal drive shaft.................................................. 51 Mounting the main drive universal drive shaft........................................................ 52 Intermediate drive, left-hand............................................................................ 53 Removing the left-hand intermediate drive............................................................ 53 Installing the left-hand intermediate driveshaft.................................................... 54 Removing the hydraulic pump drive shaft.............................................................. 55 Installing the hydraulic pump drive shaft............................................................ 58 Knife drive.............................................................................................. 61 Removing the knife drive belt (40)................................................................... 61 Installing and adjusting the knife drive belt(40)................................................... 62 Adjusting the knife drive pull cylinder.............................................................. 63 Adjusting the limit switch........................................................................... 63 Removing the pull cylinder of knife drive belt(40).................................................. 64 Disassembling the pull cylinder of knife drive belt(40)......................................... 66 Pull cylinder of knife drive belt (40), disassembled:........................................ 66 Assembling the pull cylinder of knife drive belt(40)............................................ 66 Installing the pull cylinder of knife drive belt(40)................................................ 67 Removing the wobble transmission (sparepartno.643656.1 and sparepartno.643656.2)............. 69 Disassembling the wobble transmission (sparepartno.643656.1 and spare partno.643656.2).... 70 Assembling the wobble transmission (sparepartno.643656.1 and sparepartno.643656.2)....... 75 Installing the wobble transmission (spare part no.643656.1 and spare partno.643656.2)........... 82 Removing the wobble transmission (sparepartno.637534.0).......................................... 85 Disassembling the wobble transmission (spare part no. 637 534.0)................................. 86 Assembling the wobble transmission (spare part no. 637 534.0).................................... 90 Installing the wobble transmission (spare part no.637534.0)........................................ 95 Removing the deflection pulley of knife drive(40)................................................... 97 Deflection pulley of knife drive (40), disassembled.............................................. 98 Installing the jockey pulley of knife drive (40)..................................................... 98 Removing the jockey pulleys of knife drive belt(40)................................................. 98 Jockey pulley of knife drive (40), disassembled.................................................. 98 Jockey pulley of knife drive (40), disassembled.................................................. 99 Mounting the jockey pulleys of knife drive (40)...................................................... 99 Intake auger.................................................................................................101 Intake auger drive.......................................................................................103 Removing the feed drive chain (41)...................................................................103 Installing and adjusting the feed drive chain(41)...................................................104 Removing the intake auger slip clutch................................................................105 Intake auger slip clutch, disassembled...........................................................106 Mounting the intake auger slip clutch................................................................107 Intake auger.............................................................................................111 Removing the left-hand intake auger bearing..........................................................111 Left-hand intake auger bearing, disassembled.....................................................113 Installing the left-hand intake auger bearing........................................................114 Removing the left-hand intake auger drive shaft......................................................117 Installing the left-hand intake auger drive shaft....................................................118 Removing the right-hand intake auger bearing.........................................................118 Right-hand intake auger bearing, disassembled....................................................121 Installing the right-hand intake auger bearing.......................................................122 Removing the right-hand intake auger flange..........................................................123 Installing the right-hand intake auger flange........................................................125 Removing the adjusting shaft.........................................................................127 Installing the adjusting shaft.......................................................................127 Removing the control shaft...........................................................................127 Installing the control shaft.........................................................................131 Removing the intake auger finger.....................................................................134 Installing the intake auger fingers..................................................................135 Removing the intake auger............................................................................136 Installing the intake auger..........................................................................137 Reel.........................................................................................................139 Reel drive belt / drive chains...........................................................................141 Removing the reel drive chain (42)...................................................................141 Installing and adjusting the reel drive chain(42)...................................................142 Removing the reel drive chain (46)...................................................................143 Installing and adjusting the reel drive chain(46)...................................................144 Removing the sprocket of reel drive chain (46).......................................................144 Mounting the sprocket of reel drive chain(46).......................................................145 Removing the reel drive belt (43)....................................................................146 Installing the reel drive belt(43)..................................................................147 Removing the reel drive variable speed pulleys.......................................................147 Installing the reel drive variable speed pulleys.....................................................147 Reel drive universal drive shaft / angle drive...........................................................149 Removing the reel drive universal drive shaft with friction clutch...................................149 Disassembling the reel drive universal drive shaft with friction clutch..........................150 Reel drive universal drive shaft with friction clutch, disassembled:.........................153 Assembling the reel drive universal drive shaft with friction clutch.............................154 Mounting the reel drive universal drive shaft with friction clutch...................................155 Replacing the friction linings of the reel drive universal drive shaft with friction clutch..........157 Mounting the friction linings of reel drive universal drive shaft with friction clutch...............157 Adjusting the slip clutch........................................................................157 Removing the rear angle drive........................................................................158 Disassembling the rear angle drive...............................................................159 Rear angle drive, disassembled:..............................................................161 Assembling the rear angle drive..................................................................162 Mounting the rear angle drive........................................................................163 Removing the front angle drive.......................................................................164 Disassembling the front angle drive..............................................................164 Front angle drive, disassembled:.............................................................168 Assembling the front angle drive.................................................................169 Mounting the front angle drive.......................................................................172 Electric reel speed adjustment...........................................................................173 Removing the electric reel variable-speed pulley.....................................................173 Electric reel variable-speed pulley, disassembled................................................175 Mounting the electric reel variable-speed pulley.....................................................176 Removing the electric reel speed adjustment (up to machine no.)......................................177 Disassembling the electric reel speed adjustment (up to machine no.).............................178 Assembling the electric reel speed adjustment (up to machine no.)................................181 Mounting the electric reel speed adjustment (up to machine no.)..................................183 Removing the electric reel speed adjustment (from machine no.).......................................184 Electric reel-speed adjustment, disassembled (from machine no.)..................................185 Mounting the electric reel-speed adjustment (from machine no.)...................................186 Removing the reel variable-speed drive bearing tube..................................................187 Reel variable-speed drive bearing tube, disassembled.............................................188 Assembling and installing the reel variable- speed drive bearing tube................................188 Removing the spring-loaded reel variable- speed pulley...............................................189 Spring-loaded reel variable-speed pulley, disassembled...........................................191 Mounting the spring-loaded reel variable-speed pulley............................................192 Reel.....................................................................................................195 Removing the reel....................................................................................195 Installing the reel..................................................................................196 Reel height adjustment (Basic setting)...............................................................198 Reel, disassembled...............................................................................201 Removing the reel bearing............................................................................202 Installing the reel bearing..........................................................................202 Removing the control rollers.........................................................................203 Installing the control rollers.......................................................................204 Checking and adjusting the track of control rollers..............................................204 Removing the outside right-hand reel spider..........................................................206 Mounting the outside right-hand reel spider..........................................................206 Removing the outside left-hand control spider........................................................207 Mounting the outside left-hand control spider........................................................207 Removing the outside left-hand reel spider...........................................................208 Mounting the outside left-hand reel spider...........................................................208 Removing the reel shaft (on 7.50 m cutterbars).......................................................209 Installing the reel shaft (on 7.50 m cutterbars).....................................................210 Removing the centre reel spider......................................................................211 Mounting the centre reel spider......................................................................212 Hydraulic system / Electric system...........................................................................215 Control valves...........................................................................................217 Removing the cutterbar control valve block...........................................................217 Cutterbar control valve block, disassembled..........................................................218 Assembling and installing the cutterbar control valve block..........................................219 Replacing the non-return valve.......................................................................219 Removing the Reel lower 2/2-way valve (Y23)..........................................................220 Reel lower 2/2-way valve (Y23), disassembled.....................................................221 Installing the reel lower 2/2-way valve (Y23)........................................................222 Removing the reel backward 3/2-way valve(Y25).......................................................223 Reel backward 3/2-way valve (Y25), disassembled..................................................223 Installing the reel backward 3/2-way valve(Y25).....................................................224 Removing the lock-up valve unit of reel backward valve (Y25).........................................225 Disassembling the lock-up valve unit of reel backward valve (Y25)...............................226 Lock-up valve unit of reel backward valve(Y25), disassembled:...............................226 Assembling the lock-up valve unit of reel backward valve (Y25)...................................226 Installing the lock-up valve unit of reel backward valve (Y25)...................................226 Hydraulic cylinders......................................................................................227 Removing the left-hand double-acting reel height adjustment hydraulic cylinder.......................227 Disassembling the left-hand double-acting reel height adjustment hydraulic cylinder..............228 Left-hand double-acting reel height adjustment hydraulic cylinder, disassembled:.............229 Assembling the left-hand double-acting reel height adjustment hydraulic cylinder.................230 Installing the left-hand double-acting reel height adjustment hydraulic cylinder.....................232 Removing the right-hand single-acting reel height adjustment hydraulic cylinder......................232 Disassembling the right-hand single-acting reel height adjustment hydraulic cylinder.............233 Right-hand single-acting reel height adjustment hydraulic cylinder, disassembled:............235 Assembling the right-hand single-acting reelheightadjustmenthydrauliccylinder................236 Installing the right-hand single-acting reel height adjustment hydraulic cylinder....................238 Removing the reel horizontal adjustment hydraulic cylinder...........................................238 Disassembling the reel horizontal adjustment hydraulic cylinder..................................239 Reel horizontal adjustment hydraulic cylinder, disassembled:................................240 Assembling the reel horizontal adjustment hydraulic cylinder.....................................241 Installing the reel horizontal adjustment hydraulic cylinder.........................................242 Removing the VARIO table hydraulic cylinder..........................................................243 Disassembling the VARIO table hydraulic cylinder.................................................244 VARIO table hydraulic cylinder, disassembled:................................................246 Assembling the VARIO table hydraulic cylinder....................................................247 Installing the VARIO table hydraulic cylinder....................................................249 Hydraulic motors / pumps.................................................................................251 Removing the rape side cutter hydraulic pump.........................................................251 Mounting the rape side cutter hydraulic pump.........................................................252 Index........................................................................................................255 Index....................................................................................................257 A....................................................................................................257 B....................................................................................................257 C....................................................................................................257 D....................................................................................................257 E....................................................................................................257 F....................................................................................................257 G....................................................................................................257 H....................................................................................................257 I....................................................................................................257 J....................................................................................................258 K....................................................................................................258 L....................................................................................................258 M....................................................................................................258 P....................................................................................................258 R....................................................................................................258 S....................................................................................................259 T....................................................................................................259 V....................................................................................................259 W....................................................................................................259
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V