Claas Conspeed 8-7570 Lineat Conspeed 6-7570 Linear Repair Manual – PDF DOWNLOAD
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Claas Conspeed 8-7570 Lineat Conspeed 6-7570 Linear Repair Manual – PDF DOWNLOAD
General Information
How to use the Manual :
The present Repair Manual is to assist in maintaining permanent machine availability. The high value of the harvesting machine is ensured through careful maintenance and technical monitoring by customer service. Experience gathered by both our service engineers and factory staff has been compiled in this Repair Manual.
- The sequence of pictures shows the procedure of a repair. The text provides the necessary information about the adjustments to be made, the use of special tools etc. Essential repairs are listed in such a way that even individual and small repairs can be easily found and followed.
- Supplements are added to reflect the ongoing technical development of the machines and the manual is thereby continuously being updated as a reference book. As a precaution, always compare the setting values and fill quantities with the most recent operator’s manual for the respective machine.
TABLE OF CONTENTS:
Claas Conspeed 8-7570 Lineat Conspeed 6-7570 Linear Repair Manual – PDF DOWNLOAD
CONSPEED 8-75/70 LINEAR............................................................................................................. 1 CONSPEED 6-75/70 LINEAR............................................................................................................. 1 Table of contents................................................................................................................... 3 Introduction........................................................................................................................ 4 General Information............................................................................................................. 4 How to use the Manual....................................................................................................... 4 Validity of manual.......................................................................................................... 6 General repair instructions..................................................................................................... 7 Technical data.............................................................................................................. 7 Reason of damage............................................................................................................ 7 Spare parts................................................................................................................. 7 Diesel engine............................................................................................................... 7 Gearboxes................................................................................................................... 7 Alternator.................................................................................................................. 8 Welding Work................................................................................................................ 8 Drive belt / drive chain.................................................................................................... 8 Steel roller chains......................................................................................................... 9 Tensioning.............................................................................................................. 9 Chain connector......................................................................................................... 9 Taper ring fasteners........................................................................................................ 9 Gib head key fastenings..................................................................................................... 10 Self-locking bolts with micro-encapsulated glue............................................................................. 10 Liquid locking compound..................................................................................................... 11 Lock collar bearing......................................................................................................... 11 Adapter sleeve bearing...................................................................................................... 12 Ferrule fittings on hydraulic lines......................................................................................... 12 Progressive ring fittings on hydraulic lines................................................................................ 13 Sealing cone on hydraulic lines............................................................................................. 14 Hydraulic hoses............................................................................................................. 14 Notes on economical repair.................................................................................................. 17 Torque settings................................................................................................................. 18 Tightening torques for metric standard threads.............................................................................. 18 Tightening torque for metric fine threads................................................................................... 18 Tightening torques for hydraulic screw fittings with ferrule DIN 3861....................................................... 19 Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865.... 20 Tightening torques for hydraulic male connectors DIN 3901................................................................... 21 Tightening torques for direction-adjustable hydraulic male connectors ISO 6149-2 / ISO 11926-2 (3).......................... 22 Tightening torques for hydraulic swing fittings............................................................................. 23 Tightening torques for hollow screws DIN 7643............................................................................... 24 Tightening torques for brake line screw fittings............................................................................ 24 Tightening torques for worm-type threaded clips............................................................................. 25 Tightening torques for spring-loaded worm drive clamps...................................................................... 26 Tightening torques for tyres................................................................................................ 26 Technical specifications........................................................................................................ 27 Lubricants.................................................................................................................. 27 CCN explanation..................................................................................................................... 28 CCN (CLAAS Component Number).................................................................................................... 28 General..................................................................................................................... 28 Electric system standard.................................................................................................... 28 Overview................................................................................................................ 28 Hydraulic system standard................................................................................................... 28 Overview................................................................................................................ 29 CCN Index................................................................................................................... 30 2....................................................................................................................... 30 3....................................................................................................................... 30 7....................................................................................................................... 30 8....................................................................................................................... 30 B....................................................................................................................... 30 M....................................................................................................................... 30 Y....................................................................................................................... 30 Safety.............................................................................................................................. 31 General Information............................................................................................................. 31 Important note.............................................................................................................. 31 Identification of warning and danger signs.................................................................................. 31 General Safety and Accident Prevention Regulations.......................................................................... 32 Leaving the machine......................................................................................................... 33 Adjusting and maintenance work.............................................................................................. 33 Risk of injury through hydraulic liquid..................................................................................... 34 Air conditioner............................................................................................................. 34 Hydraulic accumulators...................................................................................................... 35 First aid measures.......................................................................................................... 35 Battery isolating switch.................................................................................................... 35 Jacking up the machine...................................................................................................... 36 Putting the machine out of operation........................................................................................ 36 02 Gearbox / Clutch / Universal drive shaft......................................................................................... 37 0230 Mechanical gearbox......................................................................................................... 37 Main transmission........................................................................................................... 38 Work preparation........................................................................................................ 39 Special tool............................................................................................................ 39 Removal with rigid front attachment..................................................................................... 40 Removal with folding front attachment................................................................................... 43 Disassembly............................................................................................................. 45 Assembly................................................................................................................ 59 Installation with folding front attachment.............................................................................. 75 Installation with rigid front attachment................................................................................ 77 0260 Universal drive shaft...................................................................................................... 80 Universal drive shaft....................................................................................................... 81 Work preparation........................................................................................................ 82 Disassembly............................................................................................................. 82 Assembly................................................................................................................ 86 08 Drives........................................................................................................................... 90 0800 Drive diagram.............................................................................................................. 90 Drive diagram............................................................................................................... 91 0808 Main drive................................................................................................................. 93 Drive mechanism............................................................................................................. 94 Work preparation........................................................................................................ 95 09 Hydraulic system................................................................................................................. 96 0900 Hydraulic system - General................................................................................................. 96 Damage to the hydraulic system.............................................................................................. 96 0915 Hydraulic lines............................................................................................................ 97 Multi-coupling.............................................................................................................. 98 0920 Valves.....................................................................................................................100 Valve block, general........................................................................................................100 Special tool............................................................................................................100 Main valve block............................................................................................................101 Installation instructions...............................................................................................103 0930 Cylinders..................................................................................................................104 Swinging hydraulic cylinder (3027)..........................................................................................105 Work preparation........................................................................................................106 Removal.................................................................................................................106 Installation............................................................................................................108 Bleeding................................................................................................................109 Locking the picker hydraulic cylinder.......................................................................................110 Work preparation........................................................................................................111 Installation instructions...............................................................................................111 20 Crop feeding.....................................................................................................................112 2005 Crop dividers..............................................................................................................112 Down maize auger............................................................................................................113 Work preparation........................................................................................................114 Removal.................................................................................................................114 Disassembly.............................................................................................................115 Assembly................................................................................................................116 Installation............................................................................................................117 Down maize auger bearing....................................................................................................119 Removal.................................................................................................................120 Installation............................................................................................................120 Down maize auger hydraulic motor (2040).....................................................................................121 Work preparation........................................................................................................122 Removal.................................................................................................................122 Installation............................................................................................................124 21 Feeder unit......................................................................................................................126 2140 Intake auger...............................................................................................................126 Feed roller, folding........................................................................................................127 Work preparation........................................................................................................128 Special tool............................................................................................................130 Installation instructions...............................................................................................134 Rigid feed roller...........................................................................................................136 Work preparation........................................................................................................137 Special tool............................................................................................................137 Installation instructions...............................................................................................138 Feed roller drive...........................................................................................................139 Work preparation........................................................................................................140 24 Snapping device..................................................................................................................141 2405 Snapping unit..............................................................................................................141 Snapping unit...............................................................................................................142 Snapping plate adjustment sensor (B055).....................................................................................144 Frame.......................................................................................................................146 Work preparation........................................................................................................147 Snapping plates.............................................................................................................148 Removal.................................................................................................................149 Installation............................................................................................................150 Snapping plate adjustment...................................................................................................152 Work preparation........................................................................................................153 Removal.................................................................................................................153 Installation............................................................................................................156 Scraper plates..............................................................................................................160 Work preparation........................................................................................................161 Installation instructions...............................................................................................161 Snapping rollers............................................................................................................162 Work preparation........................................................................................................163 Removal.................................................................................................................163 Disassembly.............................................................................................................164 Assembly................................................................................................................166 Installation............................................................................................................167 Snapping chains.............................................................................................................168 Work preparation........................................................................................................169 Removal.................................................................................................................169 Installation............................................................................................................172 Chopper.....................................................................................................................175 Work preparation........................................................................................................176 Picker gearbox..............................................................................................................177 Work preparation........................................................................................................181 Special tool............................................................................................................181 Removal.................................................................................................................181 Disassembly.............................................................................................................184 Assembly................................................................................................................186 Installation............................................................................................................187 Snapping plate adjustment hydraulic cylinder (3030).........................................................................191 Work preparation........................................................................................................192 Installation instructions...............................................................................................192 Venting.................................................................................................................193 2410 Covers / Divider points....................................................................................................194 Outer covers, divider points................................................................................................195 Work preparation........................................................................................................196 Removing the divider points.............................................................................................196 Removing the covers.....................................................................................................196 Removing the frame......................................................................................................198 Fitting the frame.......................................................................................................201 Installing the covers...................................................................................................204 Installing the divider points...........................................................................................205 Outer covers, divider points................................................................................................206 Work preparation........................................................................................................208 Removing the divider points.............................................................................................208 Removing the covers.....................................................................................................209 Removing the support....................................................................................................209 Removing the frame......................................................................................................209 Fitting the frame.......................................................................................................211 Installing the support..................................................................................................212 Installing the covers...................................................................................................212 Installing the divider points...........................................................................................213 Hydraulic cylinder of covers (3029).........................................................................................214 Work preparation........................................................................................................215 Installation instructions...............................................................................................215 Adjustment..............................................................................................................216 Venting.................................................................................................................216 80 Various components / Machine body................................................................................................218 8005 Frame / Trough.............................................................................................................218 Swinging kinematics.........................................................................................................219 Work preparation........................................................................................................220 Stubble breaker.............................................................................................................221 Work preparation........................................................................................................222 8010 Locking....................................................................................................................223 Locking.....................................................................................................................224 8020 Rails / Safety devices.....................................................................................................226 Lower guard.................................................................................................................227 Work preparation........................................................................................................228 Index...............................................................................................................................229 A...............................................................................................................................229 C...............................................................................................................................229 D...............................................................................................................................229 E...............................................................................................................................229 F...............................................................................................................................229 H...............................................................................................................................229 I...............................................................................................................................229 J...............................................................................................................................229 L...............................................................................................................................229 M...............................................................................................................................229 P...............................................................................................................................230 R...............................................................................................................................230 S...............................................................................................................................230 T...............................................................................................................................230 U...............................................................................................................................231 V...............................................................................................................................231 W...............................................................................................................................231
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- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
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