Claas C490 C430 C370 Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Claas C490 C430 C370 Operator’s Manual – PDF DOWNLOAD
Introduction
1.1 General Information
1.1.1 How to use this manual
This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine. Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time. Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended. If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices
TABLE OF CONTENTS:
Claas C490 C430 C370 Operator’s Manual – PDF DOWNLOAD
Contents
1 Introduction
11 General Information 9
111 How to use this manual 9
112 Validity of instructions 11
113 Specifications 11
12 Identification plates and identification numbers 12
121 Spare parts and technical questions 12
122 Identification plate 12
2 Safety precautions
21 General Information 13
211 Important information 13
212 General safety and accident prevention regulations 13
213 Intended use 14
214 Reasonable foreseeable misuse 15
215 Precautionary measures 16
22 General safety measures 18
221 Applying the feeder housing safety lock 18
222 Disengaging feed rake conveyor safety lock 19
223 Engaging the reel safety lock 20
224 Disengaging reel safety lock 21
225 Attaching finger bar safety bar 21
226 Compressed air and water 22
227 Danger of injury due to escaping hydraulic liquid 23
228 Burn prevention 23
229 Oils 23
2210 Fire prevention and explosion prevention 23
2211 Lines, Tubes and Hoses 24
2212 Before every start-up 24
2213 Putting the machine into operation 25
2214 Road travel 25
2215 Parking 26
2216 First aid measures 26
2217 Decommissioning and disposal 26
23 Safety rules 28
231 Identification of warning and danger signs 28
24 Safety decals 29
241 General information on safety decals 29
242 Power output / Drives 30
243 Crop feeding 30
244 Various components / Machine body 31
3 Specifications
31 C490 / C430 / C370 – TYPE 527 33
311 Dimensions 33
312 Weights 34
313 Crop feeding 34
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314 Feeder unit 34
315 Mowing unit 34
316 Safety features 34
4 Prior to initial operation
41 General Information 35
411 General warnings 35
412 Initial operation check list 35
42 Crop feeding 37
421 Remove the transport safety equipment for the reel 37
5 Prior to each operation
51 General Information 38
511 General warnings 38
512 Checklist for putting the machine into operation 38
52 Feeder unit 40
521 Checking the adjustment of stripper profiles 40
6 Mounting/removing front attachment
61 General Information 41
611 General warnings 41
62 General assembly and settings 42
621 Mounting the front attachment 42
622 Dismounting the front attachment 42
63 Power output / drives 43
631 Installing universal drive shaft 43
632 Removing universal drive shaft 44
64 Hydraulic system 45
641 Mounting the multi-coupler 45
642 Dismounting the multi-coupler 45
65 Various components / Machine body 47
651 Suspending front attachment 47
652 Interlocking the front attachment 47
653 Unlocking the front attachment 48
654 Unhitching front attachment 48
7 Fieldwork settings
71 General Information 49
711 General warnings 49
72 Mowing unit 50
721 Installing the crop lifters (optional equipment) 50
722 Removing the crop lifters (optional equipment) 51
723 Adjusting the skids 52
8 Fieldwork
81 General Information 53
811 General warnings 53
82 General operation 54
821 Before working in the field 54
822 Checking the crop intake 54
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83 Crop feeding 55
831 Adjusting the reel tines 55
832 Adjusting the crop dividers 55
84 Feeder unit 58
841 Adjusting the stripper profile 58
842 Adjusting the position of the intake auger 59
843 Adjusting the intake auger fingers 60
844 Auger baffle plate extension 60
845 Installing the baffle plate extension 60
846 Removing the auger baffle plate extension 61
847 Adjusting the intake auger speed 61
9 Faults and remedies
91 General Information 64
911 General warnings 64
92 General problems and remedies 65
921 Crop is not picked up 65
922 Cutterbar is not level 65
923 Flow of material from the cutterbar is uneven 65
924 Poor crop feeding or wrapping 65
925 Auger stops 65
926 Cutting height 66
927 Knife problems 66
928 Knife is stopping 66
929 Material is wrapping around the reel 66
9210 Reel fingers are touching the finger bar 66
9211 Reel is not level 67
9212 Reel stops 67
9213 Reel does not rotate 67
9214 Foreign material on the tip of the crop divider 67
93 Hydraulic system 68
931 Bleeding reel cylinders 68
94 Crop feeding 69
941 Adjusting the reel height 69
942 Adjusting the reel speed sensor 69
10 Maintenance
101 General Information 70
1011 General warnings 70
102 General maintenance notes 71
1021 Fixing material 71
1022 Maintenance operations after the harvest 71
1023 Tightening torques for metric standard threads 72
1024 Tightening torques for metric fine threads 73
1025 Tightening torques for hydraulic screw fittings
with ferrule according to DIN 3861 74
1026 Tightening torques for hydraulic screw fittings and
air conditioner fittings with a sealing cone and O-ring DIN 3865 74
1027 Tightening torques for bolt fittings in plastic parts 74
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103 Maintenance schedule 75
1031 Service intervals 75
104 Lubricants chart 76
1041 Lubricants 76
105 Gearbox / Clutch 77
1051 Checking the knife drive gearbox oil level 77
1052 Topping up knife drive gearbox oil 77
1053 Draining knife drive gearbox oil 78
106 Power output / drives 79
1061 Removing the knife drive belt 79
1062 Installing the knife drive belt 80
1063 Adjusting the knife drive belt 81
1064 Tensioning intake auger drive chain 81
1065 Tensioning reel drive chain 82
1066 Checking chain tension 83
107 Mowing unit 84
1071 Changing the knives 84
1072 Adjusting knife clips 86
11 Lubrication chart
111 General Information 87
1111 General warnings 87
112 Lubrication points 88
1121 Lubrication intervals 88
1122 Lubrication points – 10 h on the left 89
1123 Lubrication points – 100 h on the left 90
1124 Lubrication points – 100 h on the right 91
1125 Lubrication points – 250 h on the left 92
1126 Lubrication points – 500 h on the left 93
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