Claas C490 C430 C370 Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Claas C490 C430 C370 Operator’s Manual – PDF DOWNLOAD
How to use this manual :
This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine.
- Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time.
- Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended. If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service.
TABLE OF CONTENTS:
Claas C490 C430 C370 Operator’s Manual – PDF DOWNLOAD
1 Introduction
1 1 General Information 9
1 1 1 How to use this manual 9
1 1 2 Validity of instructions 11
1 1 3 Specifications 11
1 2 Identification plates and identification numbers 12
1 2 1 Spare parts and technical questions 12
1 2 2 Identification plate 12
2 Safety precautions
2 1 General Information 13
2 1 1 Important information 13
2 1 2 General safety and accident prevention regulations 13
2 1 3 Intended use 14
2 1 4 Reasonable foreseeable misuse 15
2 1 5 Precautionary measures 16
2 2 General safety measures 18
2 2 1 Applying the feeder housing safety lock 18
2 2 2 Disengaging feed rake conveyor safety lock 19
2 2 3 Engaging the reel safety lock 20
2 2 4 Disengaging reel safety lock 21
2 2 5 Attaching finger bar safety bar 21
2 2 6 Compressed air and water 22
2 2 7 Danger of injury due to escaping hydraulic liquid 23
2 2 8 Burn prevention 23
2 2 9 Oils 23
2 2 10 Fire prevention and explosion prevention 23
2 2 11 Lines, Tubes and Hoses 24
2 2 12 Before every start-up 24
2 2 13 Putting the machine into operation 25
2 2 14 Road travel 25
2 2 15 Parking 26
2 2 16 First aid measures 26
2 2 17 Decommissioning and disposal 26
2 3 Safety rules 28
2 3 1 Identification of warning and danger signs 28
2 4 Safety decals 29
2 4 1 General information on safety decals 29
2 4 2 Power output / Drives 30
2 4 3 Crop feeding 30
2 4 4 Various components / Machine body 31
3 Specifications
3 1 C490 / C430 / C370 – TYPE 527 33
3 1 1 Dimensions 33
3 1 2 Weights 34
3 1 3 Crop feeding 34
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3 1 4 Feeder unit 34
3 1 5 Mowing unit 34
3 1 6 Safety features 34
4 Prior to initial operation
4 1 General Information 35
4 1 1 General warnings 35
4 1 2 Initial operation check list 35
4 2 Crop feeding 37
4 2 1 Remove the transport safety equipment for the reel 37
5 Prior to each operation
5 1 General Information 38
5 1 1 General warnings 38
5 1 2 Checklist for putting the machine into operation 38
5 2 Feeder unit 40
5 2 1 Checking the adjustment of stripper profiles 40
6 Mounting/removing front attachment
6 1 General Information 41
6 1 1 General warnings 41
6 2 General assembly and settings 42
6 2 1 Mounting the front attachment 42
6 2 2 Dismounting the front attachment 42
6 3 Power output / drives 43
6 3 1 Installing universal drive shaft 43
6 3 2 Removing universal drive shaft 44
6 4 Hydraulic system 45
6 4 1 Mounting the multi-coupler 45
6 4 2 Dismounting the multi-coupler 45
6 5 Various components / Machine body 47
6 5 1 Suspending front attachment 47
6 5 2 Interlocking the front attachment 47
6 5 3 Unlocking the front attachment 48
6 5 4 Unhitching front attachment 48
7 Fieldwork settings
7 1 General Information 49
7 1 1 General warnings 49
7 2 Mowing unit 50
7 2 1 Installing the crop lifters (optional equipment) 50
7 2 2 Removing the crop lifters (optional equipment) 51
7 2 3 Adjusting the skids 52
8 Fieldwork
8 1 General Information 53
8 1 1 General warnings 53
8 2 General operation 54
8 2 1 Before working in the field 54
8 2 2 Checking the crop intake 54
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8 3 Crop feeding 55
8 3 1 Adjusting the reel tines 55
8 3 2 Adjusting the crop dividers 55
8 4 Feeder unit 58
8 4 1 Adjusting the stripper profile 58
8 4 2 Adjusting the position of the intake auger 59
8 4 3 Adjusting the intake auger fingers 60
8 4 4 Auger baffle plate extension 60
8 4 5 Installing the baffle plate extension 60
8 4 6 Removing the auger baffle plate extension 61
8 4 7 Adjusting the intake auger speed 61
9 Faults and remedies
9 1 General Information 64
9 1 1 General warnings 64
9 2 General problems and remedies 65
9 2 1 Crop is not picked up 65
9 2 2 Cutterbar is not level 65
9 2 3 Flow of material from the cutterbar is uneven 65
9 2 4 Poor crop feeding or wrapping 65
9 2 5 Auger stops 65
9 2 6 Cutting height 66
9 2 7 Knife problems 66
9 2 8 Knife is stopping 66
9 2 9 Material is wrapping around the reel 66
9 2 10 Reel fingers are touching the finger bar 66
9 2 11 Reel is not level 67
9 2 12 Reel stops 67
9 2 13 Reel does not rotate 67
9 2 14 Foreign material on the tip of the crop divider 67
9 3 Hydraulic system 68
9 3 1 Bleeding reel cylinders 68
9 4 Crop feeding 69
9 4 1 Adjusting the reel height 69
9 4 2 Adjusting the reel speed sensor 69
10 Maintenance
10 1 General Information 70
10 1 1 General warnings 70
10 2 General maintenance notes 71
10 2 1 Fixing material 71
10 2 2 Maintenance operations after the harvest 71
10 2 3 Tightening torques for metric standard threads 72
10 2 4 Tightening torques for metric fine threads 73
10 2 5 Tightening torques for hydraulic screw fittings
with ferrule according to DIN 3861 74
10 2 6 Tightening torques for hydraulic screw fittings and
air conditioner fittings with a sealing cone and O-ring DIN 3865 74
10 2 7 Tightening torques for bolt fittings in plastic parts 74
10 3 Maintenance schedule 75
10 3 1 Service intervals 75
10 4 Lubricants chart 76
10 4 1 Lubricants 76
10 5 Gearbox / Clutch 77
10 5 1 Checking the knife drive gearbox oil level 77
10 5 2 Topping up knife drive gearbox oil 77
10 5 3 Draining knife drive gearbox oil 78
10 6 Power output / drives 79
10 6 1 Removing the knife drive belt 79
10 6 2 Installing the knife drive belt 80
10 6 3 Adjusting the knife drive belt 81
10 6 4 Tensioning intake auger drive chain 81
10 6 5 Tensioning reel drive chain 82
10 6 6 Checking chain tension 83
10 7 Mowing unit 84
10 7 1 Changing the knives 84
10 7 2 Adjusting knife clips 86
11 Lubrication chart
11 1 General Information 87
11 1 1 General warnings 87
11 2 Lubrication points 88
11 2 1 Lubrication intervals 88
11 2 2 Lubrication points – 10 h on the left 89
11 2 3 Lubrication points – 100 h on the left 90
11 2 4 Lubrication points – 100 h on the right 91
11 2 5 Lubrication points – 250 h on the left 92
11 2 6 Lubrication points – 500 h on the left 93
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VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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