Challenger EU Applicators RG700 RoGator Chassis Service Manual 79035737A – PDF DOWNLOAD
DESCRIPTION:
Challenger EU Applicators RG700 RoGator Chassis Service Manual 79035737A – PDF DOWNLOAD
Foreword :
- This service manual has been prepared with the latest service information available at publication time. Read this service manual carefully before performing any service on the machine. Right-hand and left-hand, as used in manual, are determined by facing the direction machine travels when in use.
- Photos, illustrations and data used in manual were current at time of printing, but due to possible engineering and/or production changes, each machine can vary. Manufacturer reserves the right to redesign and change machine as necessary without notification.
Unit of measurement
Measurements are given in metric units followed by U.S. equivalent. Hardware sizes are given in millimetres for metric and inches for U.S. hardware.
Replacement parts
To receive prompt efficient service, always remember to have:
• Correct part description and part number.
• Model and serial number of machine.
TABLE OF CONTENTS:
Challenger EU Applicators RG700 RoGator Chassis Service Manual 79035737A – PDF DOWNLOAD
1 Introduction 1-1
1 1 Service manual 1-3
1 1 1 Units of measurement 1-3
1 1 2 Replacement parts 1-3
1 1 3 Identification plates 1-3
1 1 4 Engine identification 1-5
1 2 Lubrication and maintenance 1-6
1 2 1 Maintenance introduction 1-6
1 2 2 Maintenance schedule 1-6
1 2 3 Lubricant filling reminders 1-9
1 2 4 Lubricants and fluids 1-9
2 Safety 2-1
2 1 Important safety information 2-3
2 1 1 Prepare for operation 2-3
2 1 2 A word to the operator 2-3
2 1 3 Safety alert symbol 2-4
2 1 4 Safety messages 2-5
2 1 5 Informational messages 2-5
2 1 6 General hazard information 2-5
2 1 7 Fire prevention and first aid 2-6
2 1 8 Mounting and dismounting the machine 2-7
2 1 9 Before starting the engine 2-7
2 1 10 Starting the engine 2-8
2 1 11 Before operating the machine 2-8
2 1 12 Machine operation 2-8
2 1 13 Parking the machine 2-10
2 1 14 Operator station 2-10
2 1 15 Exiting the cab in an emergency 2-10
2 1 16 Safety lamps and marking devices use 2-10
2 1 17 Reading on public roads 2-10
2 1 18 Operating on a slope 2-11
2 1 19 Maintenance safety 2-11
2 1 20 Proper disposal of waste 2-15
2 1 2 1 Support the machine correctly 2-15
2 1 2 2 Asbestos information 2-16
2 1 2 3 Pressurized air 2-16
2 1 2 4 Electrical storm injury prevention 2-16
2 1 2 5 Cut and crushing prevention 2-16
2 1 2 6 Boom safety 2-17
2 1 2 7 Fuel safety 2-17
2 1 2 8 Hydraulic safety 2-17
2 1 2 9 Chemical safety 2-17
2 1 3 0 Avoid eye contact with radar 2-20
2 1 3 1 Exhaust fumes 2-20
2 1 3 2 Electrical power lines overhead 2-2 1
2 1 3 3 Shield and guards 2-2 1
2 1 3 4 Towing 2-2 2
2 1 3 5 Modifications 2-2 2
2 1 3 6 High pressure leaks 2-2 2
2 1 3 7 Engine safety 2-2 3
RG700 Chassis Work Shop Manual
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Table of contents
2 1 3 8 Battery safety 2-2 5
2 1 3 9 Tire safety 2-2 5
2 1 4 0 Mobile radio installation 2-2 6
2 1 4 1 Safety signs 2-2 6
2 2 Tightening specifications 2-27
2 2 1 Constant torque hose clamp 2-2 7
2 2 2 Fastener tightening specifications 2-2 7
2 2 3 Metric fasteners 2-3 0
2 2 4 Inch fasteners 2-3 1
2 2 5 Conversion table 2-3 5
3 Engine 3-1
3 1 Serpentine belt replacement 3-5
3 1 1 Removing the main serpentine belt 3-5
3 1 2 Installing the main serpentine belt 3-7
3 1 3 Removing the main serpentine belt 3-9
3 1 4 Installing the main serpentine belt 3-12
3 2 Alternator replacement 3-1 5
3 2 1 Removing the bottom alternator 3-15
3 2 2 Installing the bottom alternator 3-17
3 2 3 Removing the bottom alternator 3-19
3 2 4 Installing the bottom alternator 3-2 2
3 2 5 Removing the top alternator 3-2 4
3 2 6 Installing the top alternator 3-2 7
3 2 7 Removing the top alternator 3-3 0
3 2 8 Installing the top alternator 3-3 3
3 3 Cooling package 3-36
3 3 1 Removing the cooling package 3-3 6
3 3 2 Removing the cooling package 3-4 4
3 3 3 Disassembling the cooling package 3-5 2
3 3 4 Assembling the cooling package 3-5 9
3 3 5 Installing the cooling package 3-6 5
3 3 6 Installing the cooling package 3-7 3
3 4 Radiator core 3-82
3 4 1 Removing the radiator core 3-8 2
3 4 2 Installing the radiator core 3-8 9
3 4 3 Removing the radiator core 3-9 5
3 4 4 Installing the radiator core 3-10 3
3 5 Hydraulic oil cooler 3-1 1 0
3 5 1 Removing the hydraulic oil cooler 3-110
3 5 2 Installing the hydraulic oil cooler 3-114
3 5 3 Removing the hydraulic oil cooler 3-118
3 5 4 Installing the hydraulic oil cooler 3-12 3
3 6 Air conditioner condenser/ fuel cooler 3-1 27
3 6 1 Removing the air conditioning condenser/fuel cooler 3-12 7
3 6 2 Installing air conditioning condenser and fuel cooler 3-13 0
3 7 Charge air cooler 3-1 33
3 7 1 Removing the charge air cooler 3-13 3
3 7 2 Installing the charge air cooler 3-13 9
3 7 3 Removing the charge air cooler 3-14 5
3 7 4 Installing the charge air cooler 3-15 1
3 8 Air filter assembly 3-1 58
3 8 1 Removing the air filter assembly 3-15 8
3 8 2 Installing the air filter assembly 3-16 3
3 8 3 Removing the air filter assembly 3-16 7
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
3 8 4 Installing the air filter assembly 3-17 2
3 9 Air filters 3-1 78
3 9 1 Removing the air filters 3-17 8
3 9 2 Installing the air filters 3-18 0
3 10 Exhaust system 3-1 84
3 10 1 Removing the exhaust system 3-18 4
3 10 2 Installing the exhaust system 3-19 0
3 10 3 Removing the exhaust system 3-19 4
3 10 4 Installing the exhaust system 3-19 7
3 11 Batteries 3-201
3 11 1 Removing the batteries 3-20 1
3 11 2 Installing the batteries 3-20 3
3 12 Fan 3-207
3 12 1 Removing the fan 3-20 7
3 12 2 Installing the fan 3-2 10
3 12 3 Removing the fan 3-2 12
3 12 4 Installing the fan 3-2 16
3 13 Air conditioning compressor 3-21 9
3 13 1 Removing the air conditioning compressor 3-2 19
3 13 2 Installing the air conditioning compressor 3-2 2 2
3 13 3 Removing the air conditioning compressor 3-2 2 6
3 13 4 Installing the air conditioning compressor 3-2 3 0
3 14 Air conditioning receiver / dryer 3-235
3 14 1 Removing the air conditioning receiver-dryer 3-2 3 5
3 14 2 Installing the air conditioning receiver-dryer 3-2 3 7
3 15 Engine cover 3-240
3 15 1 Removing the engine cover 3-2 4 0
3 15 2 Removing the engine cover 3-2 4 4
3 15 3 Disassembling the engine cover 3-2 4 8
3 15 4 Assembling the engine cover 3-2 5 3
3 15 5 Disassembling the headlamp 3-2 5 8
3 15 6 Assembling the headlamp 3-2 5 9
3 15 7 Installing the engine cover 3-2 5 9
3 15 8 Installing the engine cover 3-2 6 3
3 15 9 Adjusting the engine cover 3-2 6 7
3 15 10 Adjusting the engine cover 3-2 7 0
3 16 Air compressor 3-274
3 16 1 Removing the air compressor 3-2 74
3 16 2 Installing the air compressor 3-2 7 8
3 16 3 Removing the air compressor 3-2 8 2
3 16 4 Installing the air compressor 3-2 8 7
3 17 Starter 3-291
3 17 1 Removing the starter 3-2 9 1
3 17 2 Installing the starter 3-2 9 2
3 17 3 Removing the starter 3-2 9 4
3 17 4 Installing the starter 3-2 9 6
3 18 Engine 3-299
3 18 1 Removing the engine 3-2 9 9
3 18 2 Installing the engine 3-3 18
3 18 3 Removing the engine 3-3 3 6
3 18 4 Installing the engine 3-3 5 1
3 19 Pump drive flange 3-366
3 19 1 Removing the pump drive flange 3-3 6 6
3 19 2 Installing the pump drive flange 3-3 6 7
3 20 Engine mounts 3-368
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
3 20 1 Removing the engine mounts 3-3 6 8
3 20 2 Installing the engine mounts 3-3 6 9
3 21 Engine fittings 3-370
3 2 1 1 Removing the engine fittings 3-3 7 0
3 2 1 2 Installing the engine fittings 3-3 7 1
3 22 Diesel exhaust fluid 3-37 2
3 2 2 1 Removing the diesel exhaust fluid 3-3 7 2
3 2 2 2 Disassembling the diesel exhaust fluid tank 3-3 8 1
3 2 2 3 Assembling the diesel exhaust fluid tank 3-3 8 2
3 2 2 4 Installing the diesel exhaust fluid 3-3 8 3
3 23 Fuel line 3-39 2
3 2 3 1 Removing the fuel line 3-3 9 2
3 2 3 2 Installing the fuel line 3-3 9 5
3 2 3 3 Removing the fuel line 3-3 9 9
3 2 3 4 Installing the fuel line 3-4 0 3
3 24 Pre fuel filter / water separator 3-407
3 2 4 1 Removing the pre fuel filter 3-4 0 7
3 2 4 2 Installing the pre-fuel filter 3-4 0 8
3 25 Opt fuel filter / water separator 3-411
3 2 5 1 Removing the fuel filter water separator 3-4 11
3 2 5 2 Installing the fuel filter water separator 3-4 13
3 2 5 3 Backflushing fuel filter water separator 3-4 15
3 26 Operating the fuel priming pump 3-419
3 27 Fuel filter 3-4 2 2
3 2 7 1 Removing the fuel filter 3-4 2 2
3 2 7 2 Installing the fuel filter 3-4 2 3
3 28 Fuel specifications 3-425
3 29 Coolant specification 3-426
3 30 Oil specification 3-427
4 Cab and platform 4-1
4 1 Removing and installing the cab 4-3
4 1 1 Removing the cab 4-3
4 1 2 Installing the cab 4-6
4 2 Cab filtration 4-10
4 2 1 General Information 4-10
4 3 Cab seat 4-15
4 3 1 Removing the seat 4-15
4 3 2 Installing the seat 4-16
4 4 Rogator management center 4-19
4 4 1 Removing the RMC 4-19
4 4 2 Installing the RMC 4-20
4 5 Cab components 4- 23
4 5 1 Removing the switches 4-2 3
4 5 2 Installing the switches 4-2 4
4 5 3 Removing the steering console 4-2 4
4 5 4 Installing the steering console 4-2 7
4 6 Heating, ventilation, air conditioning and cooling 4 -29
4 6 1 System operation 4-2 9
4 6 2 HVAC system 4-3 0
4 6 3 Electronic HVAC controls 4-3 0
4 6 4 Pressurizing the cab 4-3 0
4 6 5 Removing moisture from the cab airflow 4-3 0
4 6 6 Circulation of the cab airflow 4-3 0
RG700 Chassis Work Shop Manual
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Table of contents
4 6 7 Heating the cab airflow 4-3 0
4 6 8 Cooling the cab airflow 4-3 1
4 6 9 Refrigerant system sensors 4-3 1
4 6 10 Pumping 4-3 1
4 6 11 Compression ( Discharge side) 4-3 1
4 6 12 Temperature control switch 4-3 1
4 7 Testing and adjusting 4-32
4 7 1 Troubleshooting machine preparation 4-3 2
4 7 2 General troubleshooting information 4-3 2
4 7 3 Automatic temperature control panel test 4-3 3
4 7 4 Troubleshooting faults with service codes 4-3 4
4 7 5 Entering advanced diagnostics 4-3 5
4 7 6 Troubleshooting using advanced diagnostics 4-3 5
4 8 Basic air conditioning system testing 4-38
4 8 1 Visual inspection 4-3 8
4 8 2 Verifying the system failure 4-3 8
4 9 Checking the system pressure 4-39
4 9 1 Manifold gauge set 4-3 9
4 9 2 Installing the manifold gauge 4-3 9
4 9 3 Using the manifold gauge test 4-4 0
4 9 4 Check the air temperature 4-4 0
4 9 5 Evaluating the data 4-4 1
4 9 6 Pressure-temperature chart 4-4 1
4 9 7 Base line performance test 4-4 1
4 9 8 Recovering refrigerant 4-4 2
4 9 9 Refrigerant contamination 4-4 2
4 9 10 Recovery 4-4 2
4 9 11 Moisture in a refrigerant system 4-4 3
4 9 12 Results of pressure on water boiling points 4-4 3
4 9 13 Boiling temperature of water at converted pressures 4-4 4
4 9 14 Before evacuation 4-4 5
4 9 15 Evacuating the system 4-4 6
4 1 0 Refrigerant recovery 4-47
4 10 1 Refrigerant recovery tools 4-4 7
4 10 2 Recovering refrigerant 4-4 7
4 10 3 Flushing the refrigerant system 4-4 8
4 10 4 Testing a refrigerant leak using dye 4-4 8
4 10 5 Testing a refrigerant leak using a leak detector 4-4 8
4 10 6 Check the refrigerant compressor oil 4-4 9
4 10 7 Charging the refrigerant system 4-4 9
4 10 8 Charging the system 4-5 3
4 10 9 Charging the system with a scale 4-5 3
4 10 10 Adding additional refrigerant to a low charge 4-5 5
4 10 11 Removing the manifold gauge set 4-5 5
4 1 1 Handrail ladder and platform 4-57
4 11 1 Removing the handrail 4-5 7
4 11 2 Installing the handrail 4-6 0
4 11 3 Removing the ladder 4-6 2
4 11 4 Installing the ladder 4-6 7
4 11 5 Removing the platform 4-7 0
4 11 6 Installing the platform 4-7 2
4 11 7 Removing the handrail 4-7 3
4 11 8 Installing the handrail 4-7 6
4 11 9 Removing the platform 4-7 8
4 11 10 Installing the platform 4-8 0
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
5 Frame and axles 5-1
5 1 Chassis introduction 5-3
5 2 Front axle introduction 5-4
5 3 Front axle removal 5-5
5 3 1 Removing the front axle wheel leg 5-5
5 3 2 Removing the front steerable axle weldment 5-10
5 3 3 Removing the front axle weldment 5-15
5 3 4 Removing the front axle air spring 5-2 5
5 4 Front axle installation 5-28
5 4 1 Installing the front axle air spring 5-2 8
5 4 2 Installing the front axle weldment 5-2 9
5 4 3 Installing the front steerable axle weldment 5-3 8
5 4 4 Installing the front axle wheel leg 5-4 3
5 5 Rear axle introduction 5-49
5 6 Rear axle removal 5-50
5 6 1 Removing the rear inner axle weldment 5-5 0
5 6 2 Removing the rear axle weldment 5-5 6
5 6 3 Removing the rear axle air spring 5-6 5
5 7 Rear axle installation 5-68
5 7 1 Installing the rear axle air spring 5-6 8
5 7 2 Installing the rear axle weldment 5-6 9
5 7 3 Installing the rear inner axle weldment 5-7 7
5 8 Adjusting the toe-in 5-84
5 9 Wheels 5-86
5 9 1 Removing the wheel 5-8 6
5 9 2 Installing the wheel 5-8 7
5 9 3 Tightening the wheel mounting hardware 5-8 8
5 10 Air system components 5-89
5 10 1 Removing the air compressor 5-8 9
5 10 2 Installing the air compressor 5-9 4
5 10 3 Removing the regulator 5-9 8
5 10 4 Installing the regulator 5-9 9
5 10 5 Removing the air tank 5-10 0
5 10 6 Installing the air tank 5-10 2
5 10 7 Removing the pressure switch 5-10 5
5 10 8 Installing the pressure switch 5-10 5
5 10 9 Removing the ride height control valve 5-10 6
5 10 10 Installing the ride height control valve 5-10 8
5 10 11 Adjusting the ride height 5-110
5 10 12 Removing the front axle air spring 5-111
5 10 13 Installing the front axle air spring 5-112
5 10 14 Removing the rear axle air spring 5-114
5 10 15 Installing the rear axle air spring 5-116
5 10 16 Removing the air dump valve 5-117
5 10 17 Installing the air dump valve 5-118
5 11 Fender 5-1 21
5 11 1 Removing the fenders 5-12 1
5 11 2 Installing the fenders 5-12 2
5 11 3 Adjusting the fender vertical 5-12 4
5 11 4 Adjusting the fender horizontally 5-12 4
5 12 Crop deflector 5-1 26
5 12 1 Removing the crop deflector 5-12 6
5 12 2 Installing the crop deflector 5-12 7
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
6 Electrical 6-1
6 1 Battery compartment components 6-7
6 1 1 Removing the battery compartment components 6-7
6 1 2 Installing the battery compartment components 6-11
6 1 3 Disassembling the power distribution panel 6-16
6 1 4 Assembling the power distribution panel 6-17
6 1 5 Disassembling the fuse/relay panel 6-18
6 1 6 Assembling the fuse and relay panel 6-19
6 1 7 Disassembling the light module panel 6-19
6 1 8 Assembling the light module panel 6-20
6 2 Failure mode indicator descriptions 6-22
6 2 1 Failure mode indicator ( F M I) description 6-2 2
6 3 SA 00 Engine module 6-26
6 3 1 Code SA 0 0 SPN 17 6 1F MI 0 1 6-2 6
6 3 2 Code SA 0 0 SPN 17 6 1F MI 0 3 6-2 9
6 3 3 Code SA 0 0 SPN 3 0 3 1F MI 0 3 6-3 2
6 3 4 Code SA 0 0 SPN 3 0 3 1F MI 0 4 6-3 5
6 3 5 Code SA 0 0 SPN 3 0 3 1F MI 14 6-3 8
6 3 6 Code SA 0 0 SPN 3 0 3 1F MI 16 6-4 1
6 3 7 Code SA 0 0 SPN 3 3 6 3 F M I 0 3 6-4 4
6 3 8 Code SA 0 0 SPN 3 3 6 3 F M I 0 4 6-4 7
6 3 9 Code SA 0 0 SPN 3 3 6 3 FMI 0 5 6-50
6 3 10 Code SA 0 0 SPN 3 3 6 3 FMI 3 1 6-53
6 3 11 Code SA 0 0 SPN 4 3 3 4 F M I 0 3 6-56
6 3 12 Code SA 0 0 SPN 4 3 3 4 F M I 0 4 6-59
6 3 13 Code SA 0 0 SPN 4 3 4 0 F M I 0 3 6-6 2
6 3 14 Code SA 0 0 SPN 4 3 4 0 F M I 0 4 6-6 5
6 3 15 Code SA 0 0 SPN 4 3 4 0 F M I 0 5 6-7 0
6 3 16 Code SA 0 0 SPN 4 3 4 0 FMI 3 1 6-7 5
6 3 17 Code SA 0 0 SPN 4 3 4 2 F M I 0 3 6-7 7
6 3 18 Code SA 0 0 SPN 4 3 4 2 F M I 0 4 6-7 9
6 3 19 Code SA 0 0 SPN 4 3 4 2 F MI 0 5 6-8 1
6 3 20 Code SA 0 0 SPN 4 3 4 2 F MI 3 1 6-8 3
6 3 2 1 Code SA 0 0 SPN 4 3 4 4 F M I 0 2 6-8 5
6 3 2 2 Code SA 0 0 SPN 4 3 4 4 F M I 0 3 6-8 7
6 3 2 3 Code SA 0 0 SPN 4 3 4 4 F M I 0 4 6-8 9
6 3 2 4 Code SA 0 0 SPN 4 3 4 4 F M I 0 8 6-9 1
6 3 2 5 Code SA 0 0 SPN 4 3 4 4 F M I 12 6-9 3
6 3 2 6 Code SA 0 0 SPN 4 3 4 4 FMI 3 1 6-9 5
6 3 2 7 Code SA 0 0 SPN 4 3 4 6 F M I 0 3 6-9 7
6 3 2 8 Code SA 0 0 SPN 4 3 4 6 F M I 0 4 6-9 9
6 3 2 9 Code SA 0 0 SPN 4 3 4 6 FMI 3 1 6-10 1
6 3 3 0 Code SA 0 0 SPN 4 3 54 F M I 0 4 6-10 3
6 3 3 1 Code SA 0 0 SPN 4 3 54 F M I 0 3 6-10 5
6 3 3 2 Code SA 0 0 SPN 4 3 55 F M I 0 3 6-10 7
6 3 3 3 Code SA 0 0 SPN 4 3 55 F M I 0 4 6-10 9
6 3 3 4 Code SA 0 0 SPN 4 3 56 F M I 0 3 6-111
6 3 3 5 Code SA 0 0 SPN 4 3 57 FMI 0 3 6-113
6 3 3 6 Code SA 0 0 SPN 4 3 57 FMI 0 4 6-115
6 3 3 7 Code SA 0 0 SPN 4 3 57 FMI 0 5 6-117
6 3 3 8 Code SA 0 0 SPN 4 3 7 6 F M I 0 3 6-119
6 3 3 9 Code SA 0 0 SPN 4 3 7 6 FMI 0 4 6-12 1
6 3 4 0 Code SA 0 0 SPN 4 3 7 6 FMI 0 5 6-12 3
6 3 4 1 Code SA 0 0 SPN 4 3 7 6 FMI 3 1 6-12 5
6 3 4 2 Code SA 0 0 SPN 52 10 0 0 F M I 0 2 6-12 7
RG700 Chassis Work Shop Manual
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Table of contents
6 3 4 3 Code SA 0 0 SPN 5 2 10 0 0 F M I 0 8 6-12 9
6 3 4 4 Code SA 0 0 SPN 5 2 10 0 1 F M I 0 3 6-13 1
6 3 4 5 Code SA 0 0 SPN 5 2 10 0 1 F M I 0 4 6-13 3
6 3 4 6 Code SA 0 0 SPN 5 2 10 0 1 FMI 3 1 6-13 5
6 3 4 7 Code SA 0 0 SPN 5 2 10 0 2 F M I 0 3 6-13 7
6 3 4 8 Code SA 0 0 SPN 5 2 10 0 2 F M I 0 4 6-13 9
6 3 4 9 Code SA 0 0 SPN 5 2 10 0 2 F M I 0 5 6-14 1
6 3 5 0 Code SA 0 0 SPN 5 2 10 0 2 F MI 3 1 6-14 3
6 3 5 1 Code SA 0 0 SPN 5 2 10 0 3 F M I 0 3 6-14 5
6 3 5 2 Code SA 0 0 SPN 5 2 10 0 3 F M I 0 4 6-14 7
6 3 5 3 Code SA 0 0 SPN 5 2 10 0 4 F M I 0 2 6-14 9
6 3 5 4 Code SA 0 0 SPN 5 2 10 0 4 F M I 11 6-15 1
6 3 5 5 Code SA 0 0 SPN 5 2 10 0 4 F M I 12 6-15 3
6 3 5 6 Code SA 0 0 SPN 5 2 10 0 5 F M I 0 2 6-15 5
6 3 5 7 Code SA 0 0 SPN 5 2 10 0 5 F M I 11 6-15 7
6 3 5 8 Code SA 0 0 SPN 5 2 10 0 5 F M I 12 6-15 9
6 3 5 9 Code SA 0 0 SPN 5 2 10 0 6 F M I 12 6-16 1
6 3 6 0 Code SA 0 0 SPN 5 2 10 0 7 F M I 10 6-16 3
6 3 6 1 Code SA 0 0 SPN 5 2 10 0 7 F M I 14 6-16 6
6 3 6 2 Code SA 0 0 SPN 5 2 10 0 7 FMI 3 1 6-16 9
6 3 6 3 Code SA 0 0 SPN 5 2 10 0 8 F M I 0 0 6-17 2
6 3 6 4 Code SA 0 0 SPN 5 2 10 0 8 FMI 0 1 6-17 5
6 4 SA 05 Armrest module 6-1 80
6 4 1 Code SA 0 5 SPN 8 9 8 F M I 0 3 6-18 0
6 4 2 Code SA 0 5 SPN 8 9 8 F M I 0 4 6-18 4
6 4 3 Code SA 0 5 SPN 18 6 5 F M I 0 2 6-19 0
6 4 4 Code SA 0 5 SPN 2 3 4 7 F M I 0 2 6-20 0
6 4 5 Code SA 0 5 SPN 2 3 4 9 F M I 0 2 6-20 5
6 4 6 Code SA 0 5 SPN 2 3 6 7 F M I 0 2 6-2 10
6 4 7 Code SA 0 5 SPN 2 3 6 9 F M I 0 2 6-2 14
6 4 8 Code SA 0 5 SPN 2 4 0 3 F M I 0 2 6-2 19
6 4 9 Code SA 0 5 SPN 2 8 5 8 F M I 0 2 6-2 2 5
6 4 10 Code SA 0 5 SPN 3 5 0 9 F M I 0 3 6-2 2 7
6 4 11 Code SA 0 5 SPN 3 5 0 9 F M I 0 4 6-2 3 7
6 4 12 Code SA 0 5 SPN 3 5 11 F M I 0 3 6-2 4 8
6 4 13 Code SA 0 5 SPN 3 5 11 F M I 0 4 6-2 5 7
6 4 14 Code SA 0 5 SPN 3 6 4 6 F M I 0 3 6-2 6 6
6 4 15 Code SA 0 5 SPN 3 6 4 6 F M I 0 4 6-2 7 1
6 4 16 Code SA 0 5 SPN 5 2 20 6 3 F M I 0 3 6-2 7 6
6 4 17 Code SA 0 5 SPN 5 2 20 6 3 F M I 0 4 6-2 8 1
6 4 18 Code SA 0 5 SPN 5 2 20 6 4 F M I 0 3 6-2 8 6
6 4 19 Code SA 0 5 SPN 5 2 20 6 4 F M I 0 4 6-2 9 1
6 4 20 Code SA 0 5 SPN 5 2 20 6 5 F M I 0 3 6-2 9 6
6 4 2 1 Code SA 0 5 SPN 5 2 20 6 5 F M I 0 4 6-3 0 1
6 4 2 2 Code SA 0 5 SPN 5 2 20 6 6 F M I 0 3 6-3 0 6
6 4 2 3 Code SA 0 5 SPN 5 2 20 6 6 F M I 0 4 6-3 11
6 4 2 4 Code SA 0 5 SPN 5 2 20 6 7 F M I 0 3 6-3 16
6 4 2 5 Code SA 0 5 SPN 5 2 20 6 7 F M I 0 4 6-3 2 1
6 4 2 6 Code SA 0 5 SPN 5 2 20 6 8 F M I 0 3 6-3 2 6
6 4 2 7 Code SA 0 5 SPN 5 2 20 6 8 F M I 0 4 6-3 3 1
6 4 2 8 Code SA 0 5 SPN 5 2 20 6 9 F M I 0 3 6-3 3 6
6 4 2 9 Code SA 0 5 SPN 5 2 20 6 9 F M I 0 4 6-3 4 1
6 4 3 0 Code SA 0 5 SPN 5 2 20 7 0 F M I 0 3 6-3 4 6
6 4 3 1 Code SA 0 5 SPN 5 2 20 7 0 F M I 0 4 6-3 4 9
6 4 3 2 Code SA 0 5 SPN 5 2 20 7 9 F M I 0 3 6-3 5 4
6 4 3 3 Code SA 0 5 SPN 5 2 20 7 9 F M I 0 4 6-3 6 0
6 4 3 4 Code SA 0 5 SPN 5 2 20 8 0 F M I 0 3 6-3 6 6
RG700 Chassis Work Shop Manual
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6 4 3 5 Code SA 0 5 SPN 5 2 20 8 0 F M I 0 4 6-3 7 1
6 4 3 6 Code SA 0 5 SPN 5 2 20 8 7 F M I 0 3 6-3 7 7
6 4 3 7 Code SA 0 5 SPN 5 2 20 8 7 F M I 0 4 6-3 8 1
6 4 3 8 Code SA 0 5 SPN 5 2 2 10 4 F M I 0 5 6-3 8 5
6 4 3 9 Code SA 0 5 SPN 5 2 2 10 4 F M I 0 6 6-3 9 5
6 4 4 0 Code SA 0 5 S PN 5 22 15 8 FMI 3 1 6-4 0 6
6 4 4 1 Code SA 0 5 S PN 5 22 15 9 FMI 3 1 6-4 10
6 4 4 2 Code SA 0 5 S PN 5 22 16 0 FMI 3 1 6-4 15
6 4 4 3 Code SA 0 5 SPN 5 2 2 17 4 FMI 13 6-4 20
6 4 4 4 Code SA 0 5 S PN 5 22 17 6 FMI 3 1 6-4 2 1
6 4 4 5 Code SA 0 5 SPN 5 2 2 17 8 F M I 0 3 6-4 2 2
6 4 4 6 Code SA 0 5 SPN 5 2 2 17 8 F M I 0 4 6-4 2 7
6 4 4 7 Code SA 0 5 SPN 5 2 2 17 9 F M I 0 3 6-4 3 2
6 4 4 8 Code SA 0 5 SPN 5 2 2 17 9 F M I 0 4 6-4 3 7
6 4 4 9 Code SA 0 5 SPN 5 2 2 18 0 F M I 0 3 6-4 4 3
6 4 5 0 Code SA 0 5 SPN 5 2 2 18 0 F M I 0 4 6-4 4 7
6 5 SA 46 Hydrostatic drive pump module 6-454
6 5 1 Code SA 4 6 SPN 3 0 0 7 19 F M I 8 6-4 5 4
6 5 2 Code SA 4 6 SPN 3 0 0 7 2 1 FMI 3 1 6-4 5 5
6 5 3 Code SA 4 6 SPN 3 0 0 7 22 FMI 3 1 6-4 6 2
6 5 4 Code SA 4 6 SPN 3 0 0 7 2 3 FMI 3 1 6-4 6 8
6 5 5 Code SA 4 6 SPN 3 0 0 7 24 FMI 3 1 6-4 7 4
6 5 6 Code SA 4 6 SPN 3 0 0 7 3 1 FMI 3 1 6-4 8 0
6 5 7 Code SA 4 6 SPN 3 0 0 7 3 2 FMI 3 1 6-4 8 6
6 5 8 Code SA 4 6 SPN 3 0 0 7 4 9 FMI 3 1 6-4 9 2
6 5 9 Code SA 4 6 SPN 3 0 0 7 5 0 F M I 0 5 6-4 9 8
6 5 10 Code SA 4 6 SPN 3 0 0 7 5 1F MI 0 5 6-5 0 4
6 5 11 Code SA 4 6 SPN 3 0 0 7 5 2 F M I 0 6 6-5 10
6 5 12 Code SA 4 6 SPN 3 0 0 7 5 3 F M I 0 6 6-5 16
6 5 13 Code SA 4 6 SPN 3 0 0 7 5 4 FMI 0 6 6-5 2 2
6 5 14 Code SA 4 6 SPN 3 0 0 7 5 5 F M I 0 6 6-5 2 8
6 5 15 Code SA 4 6 SPN 3 0 0 7 5 6 F M I 0 6 6-5 3 4
6 5 16 Code SA 4 6 SPN 3 0 0 7 5 7 F M I 0 6 6-5 4 0
6 5 17 Code SA 4 6 SPN 3 0 0 7 5 8 F M I 0 5 6-5 4 6
6 5 18 Code SA 4 6 SPN 3 0 0 7 5 9 F M I 0 5 6-5 5 2
6 5 19 Code SA 4 6 SPN 3 0 0 7 6 4 FMI 3 1 6-5 5 8
6 6 SA 1 92 System module 6-559
6 6 1 Code SA 19 2 SPN 2 3 6 8 F M I 0 5 6-5 5 9
6 6 2 Code SA 19 2 SPN 2 3 6 8 F M I 0 6 6-5 6 2
6 6 3 Code SA 19 2 SPN 2 3 7 0 F M I 0 6 6-5 6 5
6 6 4 Code SA 19 2 SPN 2 3 7 2 F M I 0 5 6-5 6 8
6 6 5 Code SA 19 2 SPN 2 3 7 2 F M I 0 6 6-5 7 1
6 6 6 Code SA 19 2 SPN 2 3 7 4 F M I 0 5 6-5 7 5
6 6 7 Code SA 19 2 SPN 2 3 7 4 F M I 0 6 6-5 7 8
6 6 8 Code SA 19 2 SPN 2 3 9 2 F M I 0 5 6-5 8 2
6 6 9 Code SA 19 2 SPN 2 4 0 4 F M I 0 5 6-5 8 5
6 6 10 Code SA 19 2 SPN 2 4 0 4 F M I 0 6 6-5 8 9
6 6 11 Code SA 19 2 SPN 5 2 2 0 20 F M I 0 5 6-5 9 2
6 6 12 Code SA 19 2 SPN 5 2 2 0 20 F M I 0 6 6-5 9 5
6 6 13 Code SA 19 2 SPN 5 2 2 0 2 1 FM I 0 5 6-5 9 8
6 6 14 Code SA 19 2 SPN 5 2 2 0 2 1 F M I 0 6 6-6 0 1
6 6 15 Code SA 19 2 SPN 5 2 2 0 2 2 F M I 0 5 6-6 0 4
6 6 16 Code SA 19 2 SPN 5 2 2 0 2 2 F M I 0 6 6-6 0 7
6 6 17 Code SA 19 2 SPN 5 2 2 0 2 3 F M I 0 5 6-6 10
6 6 18 Code SA 19 2 SPN 5 2 2 0 2 3 F M I 0 6 6-6 13
6 6 19 Code SA 19 2 SPN 5 2 2 0 2 4 FMI 0 5 6-6 16
6 6 20 Code SA 19 2 SPN 5 2 2 0 2 4 FMI 0 6 6-6 19
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
6 6 2 1 Code SA 19 2 SPN 5220 2 5F MI 0 5 6-6 22
6 6 2 2 Code SA 19 2 SPN 52 20 2 5 F M I 0 6 6-6 2 5
6 6 2 3 Code SA 19 2 SPN 5220 2 6 FMI 0 5 6-6 2 8
6 6 2 4 Code SA 19 2 SPN 52 20 2 6 F M I 0 6 6-6 3 1
6 6 2 5 Code SA 19 2 SPN 5220 2 7 FMI 0 5 6-6 3 4
6 6 2 6 Code SA 19 2 SPN 52 20 2 7 F M I 0 6 6-6 3 7
6 6 2 7 Code SA 19 2 SPN 5220 2 8 FMI 0 5 6-6 4 0
6 6 2 8 Code SA 19 2 SPN 52 20 2 8 F M I 0 6 6-6 4 3
6 6 2 9 Code SA 19 2 SPN 5220 2 9 FMI 0 5 6-6 4 6
6 6 3 0 Code SA 19 2 SPN 52 20 2 9 F M I 0 6 6-6 4 9
6 6 3 1 Code SA 19 2 SPN 5220 3 0 FMI 0 5 6-6 52
6 6 3 2 Code SA 19 2 SPN 52 20 3 0 F M I 0 6 6-6 55
6 6 3 3 Code SA 19 2 SPN 5220 3 1F MI 0 5 6-6 58
6 6 3 4 Code SA 19 2 SPN 5220 3 1F MI 0 6 6-6 6 1
6 6 3 5 Code SA 19 2 SPN 5220 3 2 F MI 0 5 6-6 6 4
6 6 3 6 Code SA 19 2 SPN 52 20 3 2 F M I 0 6 6-6 6 8
6 6 3 7 Code SA 19 2 SPN 5220 3 3 FMI 0 5 6-6 7 2
6 6 3 8 Code SA 19 2 SPN 52 20 3 3 F M I 0 6 6-6 7 6
6 6 3 9 Code SA 19 2 SPN 5220 3 7 FMI 0 5 6-6 8 0
6 6 4 0 Code SA 19 2 SPN 52 20 3 7 F M I 0 6 6-6 8 4
6 6 4 1 Code SA 19 2 SPN 5220 3 8 FMI 0 5 6-6 8 8
6 6 4 2 Code SA 19 2 SPN 52 20 3 8 F M I 0 6 6-6 9 2
6 6 4 3 Code SA 19 2 SPN 5220 3 9 FMI 0 5 6-6 9 6
6 6 4 4 Code SA 19 2 SPN 52 20 3 9 F M I 0 6 6-7 0 0
6 6 4 5 Code SA 19 2 SPN 5220 4 0 FMI 0 5 6-7 0 3
6 6 4 6 Code SA 19 2 SPN 52 20 4 0 F M I 0 6 6-7 0 7
6 6 4 7 Code SA 19 2 SPN 5220 4 1F MI 0 5 6-7 10
6 6 4 8 Code SA 19 2 SPN 5220 4 1F MI 0 6 6-7 14
6 6 4 9 Code SA 19 2 SPN 5220 4 2 F MI 0 5 6-7 17
6 6 50 Code SA 19 2 SPN 52 20 4 2 F M I 0 6 6-7 2 1
6 6 51 Code SA 19 2 SPN 5220 4 3 FMI 0 5 6-7 2 4
6 6 52 Code SA 19 2 SPN 52 20 4 3 F M I 0 6 6-7 2 8
6 6 53 Code SA 19 2 SPN 5220 4 4 FMI 0 5 6-7 3 1
6 6 54 Code SA 19 2 SPN 52 20 4 4 F M I 0 6 6-7 3 5
6 6 55 Code SA 19 2 SPN 5220 4 5F MI 0 5 6-7 3 8
6 6 56 Code SA 19 2 SPN 5220 4 5F MI 0 6 6-7 4 2
6 6 57 Code SA 19 2 SPN 5220 50 FMI 0 5 6-7 4 5
6 6 58 Code SA 19 2 SPN 52 20 50 F M I 0 6 6-7 4 7
6 6 59 Code SA 19 2 SPN 5220 51 FMI 0 5 6-7 50
6 6 6 0 Code SA 19 2 SPN 52 20 51 F M I 0 6 6-7 52
6 6 6 1 Code SA 19 2 SPN 5220 52 FMI 0 5 6-7 55
6 6 6 2 Code SA 19 2 SPN 52 20 52 F M I 0 6 6-7 57
6 6 6 3 Code SA 19 2 SPN 52 20 53 F M I 0 6 6-7 6 0
6 6 6 4 Code SA 19 2 SPN 52 20 56 F M I 0 0 6-7 6 1
6 6 6 5 Code SA 19 2 SPN 5220 56 FMI 0 1 6-7 6 5
6 6 6 6 Code SA 19 2 SPN 52 20 56 F M I 0 3 6-7 6 8
6 6 6 7 Code SA 19 2 SPN 52 20 56 F M I 0 4 6-7 7 1
6 6 6 8 Code SA 19 2 SPN 52 20 57 F M I 0 0 6-7 7 4
6 6 6 9 Code SA 19 2 SPN 5220 57 FMI 0 1 6-7 7 7
6 6 7 0 Code SA 19 2 SPN 52 20 57 F M I 0 3 6-7 8 0
6 6 7 1 Code SA 19 2 SPN 52 20 57 F M I 0 4 6-7 8 3
6 6 7 2 Code SA 19 2 SPN 5220 58 FMI 0 2 6-7 8 6
6 6 7 3 Code SA 19 2 SPN 5220 59 FMI 0 2 6-7 8 7
6 6 7 4 Code SA 19 2 SPN 52 2 17 2 F M I 14 6-7 8 9
6 6 7 5 Code SA 19 2 SPN 52 2 17 3 F M I 14 6-7 9 1
6 7 SA 234 Chassis l ig hti n g m o d u l e 6-793
6 7 1 Code SA 2 3 4 SPN 4 6 FMI 0 1 6-7 9 3
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
6 7 2 Code SA 2 3 4 SPN 9 6 F M I 0 3 6-7 9 8
6 7 3 Code SA 2 3 4 SPN 9 6 F M I 0 4 6-8 0 5
6 7 4 Code SA 2 3 4 SPN 6 19 F M I 0 6 6-8 12
6 7 5 Code SA 2 3 4 SPN 16 3 8 F M I 0 0 6-8 17
6 7 6 Code SA 2 3 4 SPN 17 13 FMI 3 1 6-8 24
6 7 7 Code SA 2 3 4 SPN 2 2 3 4 F M I 0 2 6-8 3 0
6 7 8 Code SA 2 3 4 SPN 2 6 0 2 F MI 0 1 6-8 3 3
6 7 9 Code SA 2 3 4 SPN 5 2 2 116 F M I 0 5 6-8 4 0
6 7 10 Code SA 2 3 4 SPN 5 2 2 116 F M I 0 6 6-8 4 4
6 7 11 Code SA 2 3 4 SPN 5 2 2 119 F M I 0 3 6-8 4 9
6 8 SA 235 Head l ig ht m o d u l e 6-856
6 8 1 Code SA 2 3 5 SPN 2 2 3 5 F M I 0 2 6-8 5 6
6 8 2 Code SA 2 3 5 SPN 2 3 5 4 F M I 0 5 6-8 5 9
6 8 3 Code SA 2 3 5 SPN 2 3 5 4 F M I 0 6 6-8 6 5
6 8 4 Code SA 2 3 5 SPN 2 3 6 5 F M I 0 5 6-8 7 1
6 8 5 Code SA 2 3 5 SPN 2 3 6 5 F M I 0 6 6-8 7 7
6 8 6 Code SA 2 3 5 SPN 2 3 6 8 F M I 0 5 6-8 8 3
6 8 7 Code SA 2 3 5 SPN 2 3 6 8 F M I 0 6 6-8 8 9
6 8 8 Code SA 2 3 5 SPN 2 3 7 0 F M I 0 5 6-8 9 5
6 8 9 Code SA 2 3 5 SPN 2 3 7 0 F M I 0 6 6-9 0 1
6 8 10 Code SA 2 3 5 SPN 2 6 5 3 F M I 0 5 6-9 0 7
6 8 11 Code SA 2 3 5 SPN 2 6 5 3 F M I 0 6 6-9 13
6 8 12 Code SA 2 3 5 SPN 2 6 5 5 F M I 0 5 6-9 19
6 8 13 Code SA 2 3 5 SPN 2 6 5 5 F M I 0 6 6-9 2 5
6 8 14 Code SA 2 3 5 SPN 4 0 11 F M I 0 5 6-9 3 1
6 8 15 Code SA 2 3 5 SPN 4 0 11 F M I 0 6 6-9 3 7
6 8 16 Code SA 2 3 5 SPN 4 0 12 F M I 0 5 6-9 4 3
6 8 17 Code SA 2 3 5 SPN 4 0 12 F M I 0 6 6-9 4 9
6 9 Windshield wiper a n d washer motor 6-956
6 9 1 Windshield washer circuits open 6-9 5 6
6 9 2 Windshield washer circuits short to ground 6-9 5 8
6 9 3 Windshield wiper circuits open 6-9 6 0
6 9 4 Windshield wiper circuits short circuit to ground 6-9 6 1
6 1 0 E l ectrica l schematics 6-964
6 10 1 Electrical Schematics 6-9 6 4
7 Hyd ra u l ics 7-1
7 1 Steerin g system pri nciple of operation 7-5
7 1 1 Assisted steering unit operation 7-5
7 2 Steerin g u n it pri nciple of operation 7-8
7 2 1 Steering unit left-hand turn position 7-8
7 2 2 Steering unit neutral position 7-9
7 2 3 Steering unit right-hand turn position 7-10
7 3 Ladder valve o peration 7-1 1
7 4 Parki ng brake valve operatio n 7-1 2
7 5 Service bra ke va lve o peration 7-1 3
7 6 Hyd ra u l ic com pon ent position 7-1 4
7 6 1 Hydrostatic drive pump 7-15
7 6 2 Charge pump 7-16
7 6 3 Hydraulic reservoir 7-16
7 6 4 Ladder cylinder 7-17
7 6 5 Service brake valve 7-18
7 6 6 Chassis hydraulic pump 7-18
7 6 7 Cold start option 7-19
7 6 8 Priority valve 7-20
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
7 6 9 Return filter manifold 7-2 1
7 6 10 Ladder valve 7-2 1
7 6 11 Parking brake valve 7-2 2
7 6 12 Steering cylinder 7-2 3
7 6 13 Assisted steering unit 7-2 4
7 6 14 Steering wheel angle sensor 7-2 5
7 6 15 Steering angle sensor 7-2 6
7 6 16 PVFC load sense valve 7-2 6
7 6 17 Hydraulic system breather 7-2 7
7 6 18 Track adjust cylinders 7-2 7
7 6 19 Track adjust valve 7-2 8
7 6 20 Wheel motor 7-2 9
7 6 2 1 Wheel drive gearbox 7-3 0
7 6 2 2 Hydraulic oil cooler 7-3 1
7 6 2 3 Pulse width modulation ( PWM) valve 7-3 2
7 6 2 4 Check valve block 7-3 4
7 6 2 5 Accumulator 7-3 5
7 7 Hydraulic component removal and installation 7-36
7 7 1 Removing the assisted steering unit 7-3 6
7 7 2 Installing the assisted steering unit 7-3 7
7 7 3 Removing the chassis hydraulic pump 7-4 1
7 7 4 Installing the chassis hydraulic pump 7-4 4
7 7 5 Removing the hydraulic reservoir 7-4 7
7 7 6 Disassembling the hydraulic reservoir 7-5 2
7 7 7 Assembling the hydraulic reservoir 7-5 4
7 7 8 Installing the hydraulic reservoir 7-5 6
7 7 9 Removing the hydrostatic drive pump 7-6 0
7 7 10 Installing the hydrostatic drive pump 7-6 4
7 7 11 Removing the ladder cylinder 7-6 8
7 7 12 Installing the ladder cylinder 7-7 0
7 7 13 Removing the ladder valve 7-7 1
7 7 14 lnstalling the ladder valve 7-7 4
7 7 15 Removing the parking brake valve 7-7 7
7 7 16 Installing the parking brake valve 7-8 0
7 7 17 Removing the priority valve 7-8 3
7 7 18 Installing the priority valve 7-8 5
7 7 19 Removing the PVFC load sense valve 7-8 8
7 7 20 Installing the PV FC load sense valve 7-9 0
7 7 2 1 Removing the front track adjust cylinder 7-9 2
7 7 2 2 Installing the front track adjust cylinder 7-9 3
7 7 2 3 Removing the rear track adjust cylinder 7-9 5
7 7 2 4 Installing the rear track adjust cylinder 7-9 6
7 7 2 5 Removing the return manifold 7-9 8
7 7 2 6 Replacing the return manifold pressure switch 7-10 1
7 7 2 7 Replacing the return manifold temperature sender 7-10 2
7 7 2 8 Return manifold check valves 7-10 4
7 7 2 9 Installing the return manifold 7-10 4
7 7 3 0 Removing the service brake valve 7-10 8
7 7 3 1 Installing the service brake valve 7-110
7 7 3 2 Removing the steering cylinder 7-112
7 7 3 3 Installing the steering cylinder 7-114
7 7 3 4 Removing the system hydraulic pump 7-116
7 7 3 5 Installing the system hydraulic pump 7-119
7 7 3 6 Removing the track adjust valve 7-120
7 7 3 7 Installing the track adjust valve 7-12 3
7 7 3 8 Removing the track adjust check valve 7-12 6
7 7 3 9 Installing the track adjust check valve 7-12 7
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
7 7 4 0 Removing the track adjust solenoid 7-12 7
7 7 4 1 Installing the track adjust solenoid 7-12 8
7 7 4 2 Removing the wheel drive gearbox 7-12 8
7 7 4 3 Installing the wheel drive gearbox 7-13 0
7 7 4 4 Removing the wheel motor 7-13 4
7 7 4 5 Installing the wheel motor 7-13 5
7 7 4 6 Removing the hydraulic oil cooler 7-13 7
7 7 4 7 Installing the hydraulic oil cooler 7-14 2
7 8 Hydraulic cylinder disassembly and assembly 7-1 46
7 8 1 Removing the head gland (wrap-in wire) 7-14 6
7 8 2 Removing the head gland (with external threads) 7-14 7
7 8 3 Removing the head gland (with internal threads) 7-14 9
7 8 4 Removing the head gland (retaining ring) 7-150
7 8 5 Removing the rod assembly 7-152
7 8 6 Removing a threaded piston 7-152
7 8 7 Removing a lock nut piston 7-154
7 8 8 Removing the piston seal 7-155
7 8 9 Removing the head gland seal 7-156
7 8 10 Installing the piston seal 7-157
7 8 11 Installing the head gland seal 7-158
7 8 12 Installing the head gland (wrap-in wire) 7-16 0
7 8 13 Installing the head gland (with external threads) 7-16 3
7 8 14 Installing the head gland (with internal threads) 7-16 4
7 8 15 Installing the head gland (retaining ring) 7-16 5
7 8 16 Installing a threaded piston 7-16 6
7 8 17 Installing a lock nut piston 7-16 9
7 8 18 Installing the rod assembly 7-17 1
7 9 Chassis hydraulic schematic 7-1 74
7 9 1 Steering schematic 7-17 5
7 9 2 Axle tracking schematic 7-17 6
7 9 3 Track adjust cylinder movement 7-17 7
7 9 4 Track adjust solenoid chart 7-17 9
7 9 5 Drive system schematic -Neutral with the parking brake applied 7-18 1
7 9 6 Charge pump schematic 7-18 3
7 9 7 Ladder valve operation 7-18 3
7 9 8 Braking system schematic 7-18 4
7 9 9 Drive system schematic -Neutral with parking brake released 7-18 5
7 9 10 Drive system schematic -Forward drive 7-18 6
7 9 11 Wheel motor -forward drive 7-18 8
7 9 12 Drive system schematic -Reverse drive 7-18 8
7 9 13 Wheel motor -reverse drive 7-19 0
7 9 14 Return filter manifold schematic 7-19 0
7 10 Hydraulic testing and adjusting 7-1 92
7 10 1 Tow override procedure 7-19 2
7 10 2 Checking the parking brake release pressure 7-19 3
7 10 3 Checking the service brake pressure 7-19 5
7 10 4 Bleeding air from the steering cylinders 7-19 6
7 10 5 Bleeding the parking brakes 7-19 7
7 10 6 Bleeding the service brakes 7-19 8
7 10 7 Adjusting the toe-in 7-19 9
7 10 8 Checking the wheel drive gearbox lubrication level 7-20 1
7 10 9 Changing the wheel drive gearbox lubrication 7-20 2
7 10 10 Test operating the wheel drive gearbox 7-20 3
8 Machine systems 8- 1
8 1 Boom rest 8-3
RG700 Chassis Work Shop Manual
79035737 A Rev
Table of contents
8 1 1 Removi n g the boom rest 8-3
8 1 2 I n sta l l i n g the boom rest 8-6
8 2 H o r n 8-1 1
8 2 1 Removi n g the horn 8- 1 1
8 2 2 I n sta l l i n g the horn 8- 1 1
8 3 Too l box 8-1 3
8 3 1 Removi n g the tool box 8- 1 3
8 3 2 I n sta l l i n g the tool box 8- 1 4
8 3 3 Removi n g the tool box 8- 1 5
8 3 4 I nsta l l i ng the tool box 8- 1 6
8 4 Fuel ta n k 8-1 7
8 4 1 Removi n g the f u e l ta n k 8- 1 7
8 4 2 Removi n g the f u e l ta n k 8- 1 9
8 4 3 D i sasse m b l i n g the f u e l ta n k 8-22
8 4 4 Asse m b l i n g the f u e l ta n k 8-23
8 4 5 I n sta l l i n g the f u e l ta n k 8-23
8 4 6 I nsta l l i ng the f u e l ta n k 8-2 5
8 5 H a n d ri n se ta n k 8-28
8 5 1 Removi n g the h a n d ri nse ta n k 8-28
8 5 2 D isasse m b l i n g the rinse ta n k 8-30
8 5 3 Asse m b l i n g the ri nse ta n k 8-30
8 5 4 I n sta l l i n g the h a n d rinse ta n k 8-3 1
1 0 I n d ex l ndex- 1
FILE DETAILS:
Challenger EU Applicators RG700 RoGator Chassis Service Manual 79035737A – PDF DOWNLOAD
Size: 183 MB
Format: PDF
Language: English
Brand: Challenger
Type of Machine: Applicators
Type of document: Service Manual
Model: Challenger EU RoGator RG700 Chassis
Number of Pages: 2018 pages
Date Modified: 09/2013
Part Number: 79035737A
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- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
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