Caterpillar Lift Truck DP70E Service Manuals – Complete Set – PDF DOWNLOAD

Caterpillar Lift Truck DP70E Service Manuals – Complete Set – PDF DOWNLOAD

FILE DETAILS:

Caterpillar Lift Truck DP70E Service Manuals – Complete Set – PDF DOWNLOAD

TABLE OF CONTENTS:

Caterpillar Lift Truck DP70E Service Manuals – Complete Set – PDF DOWNLOAD

Caterpillar Lift Truck DP60 DP70 DP70E S6S-T Diesel Engine Service Manuals

General
External view
System flow diagrams
Engine serial number location
Main specifications
Tips on disassembling and reassembling
1
Service data
Maintenance service data
Tightening torque table
Regarding submission of parts for EPA exhaust gas regulation
2
Service tools Special tool 3
Determination of overhaul Determining overhaul timing
Testing compression pressure 4
Disassembly of basic engine
Disassembling and inspecting cylinder head and valve mechanism
Disassembling and inspecting flywheel
Disassembling and inspecting damper, gear case, timing gear and camshaft
Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
5
Inspection and repair of basic
engine
Inspecting and repairing cylinder head and valve mechanism
Inspecting and repairing flywheel
Inspecting and repairing timing gear and camshaft
Inspecting and repairing piston, connecting rod, crankshaft and crankcase
6
Reassembly of basic engine
Reassembling piston, connecting rod, crankshaft and crankcase
Reassembling timing gear and camshaft
Reassembling flywheel
Reassembling cylinder head and valve mechanism
7
Fuel system
Removing fuel system
Disassembling, inspecting and reassembling fuel system
Installing fuel system
8
Lubrication system
Removing lubrication system
Disassembling, inspecting and reassembling lubrication system
Installing lubrication system
9
Cooling system
Removing cooling system
Disassembling, inspecting and reassembling cooling system
Installing cooling system
10
Inlet and exhaust systems
Removing turbocharger, inlet and exhaust systems
Disassembling, inspecting and reassembling inlet and exhaust systems
Installing turbocharger, inlet and exhaust systems
11
Electrical system
Removing electrical system
Disassembling, inspecting and reassembling electrical system
Installing electrical system
12
Adjustment and operation
Adjusting engine
Break-in operation
Performance test (JIS standard)
13

Caterpillar Lift Truck DP70E Chassis, Mast & Options Service Manuals

GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations,
Main specifications, Chassis and Mast Model Identification, Dimensions
COOLING SYSTEM
Specifications, Structure, Suggestions for Removal and Installation,
Inspection and Adjustment
ELECTRICAL SYSTEM
Specifications, Location of Components, Structure,
Disassembly and Reassembly, Batteries and Charging,
Troubleshooting, Electrical Wiring Diagram
POWER TRAIN
Specifications, Structure, Reduction Ratio
Removal and Installation of Engine and Transmission Unit
POWERSHIFT TRANSMISSIONS
Specifications, Structure, Suggestions for Removal and Installation,
Disassembly and Reassembly, Readjust, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION
DIFFERENTIAL
Specifications, Structure, Suggestions for Removal and Installation,
Disassembly and Reassembly, Troubleshooting, Service Data
REAR AXLE
Specifications, Description, Removal and Installation,
Disassembly and Reassembly, Adjusting, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure, Disassembly and Reassembly,
Adjustment and Testing, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Removal and Installation,
Disassembly and Reassembly, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Structure and Functions, Removal and Installation,
Disassembly and Reassembly, Inspection and Adjustment,
Testing, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Operation of Triplex Mast,
Suggestions for Removal and Installation, Disassembly and Reassembly,
Readjust, Troubleshooting, Service Data
FORK POSITIONER
Applicable Attachment Models, Specifications, Structure,
Suggestions for Removal and Installation, Disassembly and Reassembly,
Troubleshooting, Service Data
SIDE SHIFTER
Applicable Attachment Models, Specifications, Structure,
Suggestions for Removal and Installation, Disassembly and Reassembly,
Troubleshooting, Service Data
SERVICE DATA
Inspection Point, Tightening Torque of Standard Bolts,
Periodic Replacement Parts, Lubrication Standards,
Weight of Major Components, Special Tools

DESCRIPTION:

Caterpillar Lift Truck DP70E Service Manuals – Complete Set – PDF DOWNLOAD

INTRODUCTION:

• This service manual describes the specifications, maintenance and service procedures for Mitsubishi diesel engines. To maintain the performance of the engine for many years and to ensure safe operation, it is important to use the engine correctly and conduct regular inspection and maintenance, and also to take necessary measures which involves the disassembly, inspection, repair and reassembly of the engine and engine parts.
• Read this manual carefully and understand the work procedures fully before disassembling, inspecting, repairing or reassembling the engine. The contents of the manual are based on the engine models that are being produced at the time of publication. Due to improvements made thereafter, the actual engine that you work on may differ partially from the one described in this manual.

How to use this manual :

• This service manual consists of several Groups, which are arranged so as to allow you to make reference quickly to specifications, maintenance standards, adjustment procedures and service procedures including methods for disassembly, inspection, repair and reassembly of the Mitsubishi Diesel Engine (standard model for land use).
• A short summary describing the content of each Group is given in the General Contents page, and there is also a detailed table of contents at the beginning of each Group. Regarding the procedures for operation and periodical maintenance of the engine, refer to the Operation and Maintenance Manual. For information on the engine components and ordering of service parts, refer to the Parts Catalogue. Structure and function of the engine are described in the relevant training manuals.

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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