Cat Diesel Engine Control Systems Application & Installation Manual – PDF DOWNLOAD
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Cat Diesel Engine Control Systems Application & Installation Manual – PDF DOWNLOAD
Foreword:
This section of the Application and Installation Guide generally describes Diesel Engine Control Systems for Caterpillar® engines listed on the cover of this section. Additional engine systems, components and dynamics are addressed in other sections of this Application and Installation Guide. Engine-specific information and data are available from a variety of sources. Refer to the Introduction section of this guide for additional references. Systems and components described in this guide may not be available or applicable for every engine.
TABLE OF CONTENTS:
Cat Diesel Engine Control Systems Application & Installation Manual – PDF DOWNLOAD
Diesel Engine Control Systems 1
Engine Protection & Monitoring System Parameters 2
Engine Lubrication System 2
Lube Oil Pressure 2
Lube Oil Temperature 2
Oil Level Alarm 3
Lubricating Oil Filter Differential Pressure 3
Crankcase Pressure 3
Oil Mist Detector Shutdown 3
Metal Particle Detection 3
Oil Scavenge Pump Outlet Pressure 3
Engine Cooling System 4
Jacket Water Temperature 4
Jacket Water Pressure 4
Aftercooler Water Temperature 4
Aftercooler Water Pressure 4
Expansion Tank Level Alarm 4
Cooling Water Loss-of-Flow Alarm 4
Sea Water Pressure 5
Engine Fuel System 5
Fuel Pressure 5
Fuel Temperature 5
Fuel Filter Differential Pressure 5
Engine Starting Air System 5
Starting Air Pressure 5
Engine Combustion Air System 5
Inlet Manifold Air Temperature 5
Inlet Manifold Air Pressure 5
Air Cleaner Differential Pressure 5
Engine Exhaust System 6
Exhaust Stack Temperature 6
Individual Cylinder Exhaust Temperature 6
Exhaust Temperature Deviation Alarm 6
Miscellaneous Engine Parameters 6
Engine Speed 6
Clock Hour Meter 6
Voltmeter 6
Off-Engine Parameters 7
Marine Transmission Oil Pressure 7
Marine Transmission Oil Temperature 7
Generator Stator (Winding) Temperature 7
Generator Bearing Temperature 7
Recommended Alarms and Shutdowns 7
Engine Control, Protection and Monitoring Systems for
Electronic Unit Injection (EUI) Engines 9
Electronic Control Module (ECM) and Control Software 9
Electronic Control Module 9
Electronic Unit Injection (EUI) 10
Mechanically Actuated Electronic Unit Injectors
(MEUI) 10
Hydraulically Actuated Electronic Unit Injectors
(HEUI) 10
Engine Instrument Panel 11
ADEM II Control System 11
ADEM A3 Control System Specifics 11
ADEM A4 Control System Specifics 12
Engine Control, Protection and Monitoring Systems
for Mechanical Unit Injection (MUI) Engines 17
3600 Series Engines 18
Marine Monitoring System (MMS) 18
Generator Monitoring System (GMS) 19
Engine Control Panel (ECP) – Relay Based Protection
System 19
Alarm Panels 19
3500 Series & Smaller MUI Engines 20
Instrumentation Options 20
Protection System Options 20
Electronic Modular Control Panels (EMCP) 21
EMCP II+ Control Panel 21
EMCP 3 x Control Panel 22
Alarm Modules 22
EMCP II Alarm Modules 23
EMCP 3 Alarm Annunciator 23
Other Alarm Modules & Panels 23
Customer Interface Module (CIM) 23
Customer Supplied Shutoffs 24
Engine Communication Methods 25
Customer Communication Module (CCM) 25
Programmable Relay Control Module (PRCM) 25
Relay Driver Module (RDM) 25
Caterpillar PL1000 Series Communication Modules 26
PL1000T Communication Module 26
PL1000E Communication Module 27
Wiring Methods and Considerations 29
Wire Size and Type 29
Wire Insulation 29
Support & Protection of Harnesses 29
Connectors 29
Routing Considerations 30
Reference Material 30
Media List 30
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