CAT DBT 30” Continuous Haulage Systems OPERATION, AND MAINTENANCE MANUAL – PDF DOWNLOAD
FILE DETAILS:
CAT DBT 30” Continuous Haulage Systems OPERATION, AND MAINTENANCE MANUAL – PDF DOWNLOAD
Language : English
Pages : 126
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT DBT 30” Continuous Haulage Systems OPERATION, AND MAINTENANCE MANUAL – PDF DOWNLOAD
PREFACE
- This manual is intended to provide GENERAL product information for the Continuous Haulage System. The illustrations, descriptions and procedures contained in this publication apply only to this Continuous Haulage System. DBT America reserves the right to revise models and designs without prior notice.
- This Continuous Haulage System was manufactured under the guidelines, procedures and requirements of the U. S. Federal Coal Mine Health and Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and other applicable non-U. S. regulatory agency standards.
- At the completion of the manufacturing process, this Continuous Haulage System was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this Continuous Haulage System, without the consent of DBT America, and these regulatory agencies, or any repair or replacement of parts contrary to DBT America’s instructions, may invalidate these approvals and render
- this Continuous Haulage System unsafe to operate. Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of underground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this Continuous Haulage System.
- While this manual attempts to anticipate the most important operations and maintenance needs for this Continuous Haulage System, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your DBT America Service Representative immediately. This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended.
- This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unauthorized use may be a violation of federal and state laws and may subject the unauthorized user to criminal liability.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT DBT 30” Continuous Haulage Systems OPERATION AND MAINTENANCE MANUAL – PDF DOWNLOAD
PREFACE 1
SYMBOLS AND SPECIAL NOTATIONS 3
SAFETY POINTS TO REMEMBER 7
OPERATION 9
COMPONENT FEATURES AND IDENTIFICATION 9
SET-UP OF THE SYSTEM 10
START UP 12
CAB/CANOPY 17
CHECK LIST 19
MECHANICAL MAINTENANCE 21
ALIGNMENT 21
FASTENERS 21
MOVING PARTS 21
CRAWLER TRACK TENSION 22
CONVEYOR DRIVE SHAFT MISALIGNMENT PROBLEMS 22
HYDREX MOTOR INSTALLATION INSTRUCTIONS – MBC/FB CONVEYOR DRIVE 22
SAFETY EQUIPMENT 25
CANOPY 25
PANIC SWITCHES 25
MACHINE PROTECTION 27
LUBRICATION SCHEDULE 29
DBT AMERICA MBC-FB-40CH 32
LUBRICATION SCHEDULE 32
DBT AMERICA PB-30CH 34
LUBRICATION SCHEDULE 34
DBT AMERICA RFM TAIL DOLLY 36
DBT AMERICA RFM PULLEY SUPPORT SECTION 37
DBT AMERICA INTERMEDIATE 38
REPLACEMENT OF WEAR PARTS 39
DRIVE SHAFT REMOVAL PROCEDURE (MBC-FB) 39
FIELD REPLACEMENT OF DRIVE SPROCKETS (MBC-FB) 41
DRIVE SHAFT REMOVAL PROCEDURE (MBC) 42
FIELD REPLACEMENT OF DRIVE SPROCKETS (MBC) 43
DRIVE SHAFT REMOVAL PROCEDURE (PB) 44
FIELD REPLACEMENT OF DRIVE SPROCKETS (PB) 45
INSTALLATION OF VOITH FLUID DRIVE TRANSMISSION (TYPICAL) 46
TAIL SHAFT REMOVAL PROCEDURE (MBC-FB) 47
TAIL SHAFT REMOVAL PROCEDURE (MBC AND PB) 48
CONVEYOR CHAIN GREASE TAKE-UP (MBC-FB) 49
CONVEYOR CHAIN GREASE TAKE-UP (MBC AND PB) 50
CONVEYOR CHAIN SEPARATION (MBC-FB) 51
CONVEYOR CHAIN SEPARATION (MBC AND PB) 52
TAIL SHAFT DISASSEMBLY PROCEDURE (MBC, MBC-FB AND PB) 53
SHEAR PIN REPLACEMENT (MBC-FB) 54
PICK REMOVAL (MBC-FB) 55
INTERNAL TRAM DRIVE REMOVAL 56
CRAWLER CAT PAD REMOVAL 58
FIRE SUPPRESSION 61
MAINTENANCE 61
RECHARGE 62
INSPECTION 63
OPERATION AND MAINTENANCE (ELECTRICAL) 65
ELECTRICAL CAUTION STATEMENT 66
STARTER MAINTENANCE 67
STARTER TROUBLESHOOTING PROCEDURE 68
MOTOR MAINTENANCE 69
MOTOR TROUBLESHOOTING CHART 70
OPERATION AND MAINTENANCE (HYDRAULIC) 73
HYDRAULIC SPECIFICATIONS 73
HYDRAULIC SYSTEM OPERATION 74
MAIN HYDRAULIC COMPONENT DESCRIPTION 75
RELIEF VALVE DESCRIPTION AND SETTING PROCEDURES 76
OTHER ADJUSTMENTS 77
HYDRAULIC TEST PROCEDURES 78
HYDRAULIC MAINTENANCE CHECK LIST 78
HYDRAULIC TROUBLESHOOTING 79
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
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- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.M
