CAT Continuous Haulage FH330 PARTS Manual – PDF DOWNLOAD
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CAT Continuous Haulage FH330 PARTS Manual – PDF DOWNLOAD
Language : English
Pages :401
Downloadable : Yes
File Type : PDF
Size:7.82 MB
FHY01706
DESCRIPTION:
CAT Continuous Haulage FH330 PARTS Manual – PDF DOWNLOAD
1. MACHINE IDENTIFICATION
Cat machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers. The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment. Cat dealers need all of these numbers to determine accurate parts identification. Effective First Quarter 2001 the Cat Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Where:
(1) – Caterpillar’s World Manufacturing Code (characters
1- 3)
(2) – Machine Descriptor (characters 4-8)
(3) – Check Character (character 9)
(4) – Machine Indicator Section (MIS) or Product
Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
2. ORDERING PARTS
When replacement parts are required for this product, Caterpillar recommends using Cat re placement parts or parts with equivalent specifi cations including, but not limited to, physical dimensions, type, strength and material Failure to heed this warning can lead to prema ture failures, product damage, personal injury or death.
Quality Cat replacement parts are available from Cat dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Cat machines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists
5. INDEX
The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
7. CAPTIONS
Captions located at the beginning of each information element identify the part number and part name. PIN and S/N information found in each caption should be used to select correct information for a specific machine. Field replacement options, identification of optional attachment components, and where used (“part of”) information is also provided. The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term (contd.).
8. NON-SERVICE
PARTS In some instances it is necessary to display non-serviced parts that are a link to a lower level serviceable consist lists. These non-serviced part numbers are shown in italic type indicating that they are not available
9. PARTS LIST REFERENCE NUMBERS
Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers
10. <END>
This symbol indicates the end of an information element. Note: – Continuing improvement and advancement of product design may cause changes to your machine which may not be included in this publication. Whenever a question arises regarding your Cat product or this publication, please consult your Cat dealer for the latest available information
TABLE OF CONTENTS:
CAT Continuous Haulage FH330 PARTS Manual – PDF DOWNLOAD
FOREWORD ........................................ 9 INDEX ........................................... 11 ELECTRICAL SYSTEM ............................... 16 CONNECTION BOX COVER ASSEMBLY CONT. HAUL .... 16 CONNECTION BOX ASSEMBLY CONT. HAULAGE ....... 18 ELECTRICAL ASS'Y, MBC 1, 6-UNIT DETACHED .... 20 ELECTRICAL ASS'Y, MBC 2, 6-UNIT DETACHED .... 24 ELECTRICAL ASS'Y, MBC 3, 6-UNIT DETACHED .... 28 ELECTRICAL ASS'Y, FH330, PIG #1, 6-UNIT ..... 32 ELECTRICAL ASS'Y, FH330, PIG #2, 6-UNIT ..... 34 ELECTRICAL ASS'Y, FH330, PIG #3, 6-UNIT ..... 36 STARTER BOX ASSEMBLY (MBC1) ................. 38 PIG CONNECTION BOX ASSEMBLY ................. 44 COVER ASSEMBLY, PIG CONNECTION BOX .......... 46 JUNCTION BOX ASSEMBLY ....................... 48 STARTER BOX SUB ASSEMBLY .................... 50 STARTER BOX ASSEMBLY (MBC2) ................. 52 STARTER BOX ASSEMBLY (MBC3) ................. 56 ASS'Y VACUUM CNTACTOR W/ AUX SWITCH ......... 60 ASSEMBLY [LIGHT GUARD] ...................... 62 HALOGEN HEADLIGHT ASSEMBLY .................. 64 VACUUM FLOURESCENT DISPLAY ASSEMBLY ......... 66 STATION, UMBILICAL CONTROL .................. 68 FRAME AND BODY .................................. 70 ASSEMBLY, MBC FIRE SUPPRESSION (LOW TEMP .... 70 COVER ASSEMBLY (MIDDLE) ..................... 72 HOLD DOWN, CHAIN-BOLT ON TYPE ............... 74 HOLD DOWN-BOLT ON (CENTER) .................. 76 HOLD DOWN BOLT-ON (CENTER) .................. 78 HOLD DOWN, CHAIN-BOLT ON TYPE ............... 80 WELDMENT, RFM TAIL 42" BELT WIDTH ........... 82 WELDMENT, RFM INT. FRAME 42.00" BELT WID .... 84 ASSEMBLY, 42.00 RFM INTERMEDIATE SECTION .... 86 WELDMENT, 30" PB RECEIVING SECTION .......... 88 WELDMENT, PIGGYBACK, 39", 30" CONV. ......... 90 WELDMENT, 30" PB DISCHARGE END .............. 92 MACHINING, 30" PB, DISCHARGE END ............ 94 WELDMENT CENTER SECTION PB-30CL ............. 96 ASSEMBLY, CABLE GUARD ....................... 98 ASSEMBLY, MOTOR HOLD DOWN ...................100 ASSEMBLY, DISCHARGE BOOM MBC-30CL ...........102 RECEIVING BOOM ASSEMBLY .....................106 DISCHARGE BOOM ASSEMBLY .....................108 ASSEMBLY, FILTER GUARD, MBC-30CL ............110 ASSEMBLY, SLIDING SIDEBOARD (BOLT-ON) .......112 COVER ASSEMBLY (LEFT) .......................114 COVER ASSEMBLY (RIGHT) ......................116 KIT [MBC MOUNT] [REFERENCE] .................118 INSTALLATION [RFM GUARD] [REFERENCE] ........120 CIRCUIT, CENTRAL GREASING ...................122 CHAIN HOLD DOWN ASSEMBLY ....................124 WELDMENT, FINAL 1 PC 39', PB-30CL ...........126 ASSEMBLY,INSPECTION COVER ...................128 HYDRAULIC SYSTEM ................................130 FILTER AS ...................................130 HYD. CYL. 5" B X 8" S .......................132 CANOPY ASSY-MBC OPERATORS CAB ...............134 PRESSURE FILTER ASSEMBLY ....................136 COUPLING, ROTEK 55 SERIES ...................138 CANOPY/CAB CIRCUIT,CONT.HAUL,MBC-30CL .......140 HYDROSTATIC PUMP, MODULAR, LINDE ............142 SEAL KIT, VALVE BANK ........................144 ASSEMBLY [CONVEYOR LIFT CIRCUIT] ............146 ASSEMBLY [PRESSURE/RETURN/POWER .............148 ASSEMBLY [TRAM CIRCUIT] [REFERENCE] .........150 ASSEMBLY [HYDRAULIC COMPONENT] S/N ..........154 CIRCUIT, BOOM CYL.- TOP .....................156 CYLINDER ASSEMBLY ...........................158 CYLINDER 5 BORE 15 STROKE ...................160 CYLINDER 5 BORE 15 STROKE ...................162 CYLINDER 5 BORE 15 STROKE ...................164 CYLINDER 5 BORE 15 STROKE ...................166 CYLINDER 5 BORE 15 STROKE ...................168 CYLINDER 5 BORE 15 STROKE ...................170 CYLINDER 5 BORE 15 STROKE ...................172 CYLINDER 5 BORE 15 STROKE ...................174 CYLINDER, 2 1/2 BORE 7" STROKE ..............176 CAP, CYLINDER-ROOF STOP .....................178 OIL TANK ASSEMBLY,MBC-30C ...................180 CYLINDER HYDRAULIC ASSEMBLY .................182 HYD. CYL. 5" B X 8" S .......................184 VALVE BANK ..................................186 IMPLEMENTS ......................................188 BRETBY CABLE HANDLER 190MX110M (5'SECT) .....188 HANDLING CABLE ..............................190 HANDLING CABLE ..............................192 HANDLER CABLE ...............................194 OFFSET BRACKET, BRETBY ......................196 MACHINE ARRANGEMENT .............................198 ASSEMBLY, RFM TAIL SUPP. SECT - 42" BELT ....198 ASSEMBLY, 39' PB-30CL MAIN ..................200 ASSEMBLY [TAIL DOLLY] .......................204 MATERIAL HANDLING ...............................206 ASSY, 2" PITCH HAULAGE CHAIN, 63 FLIGHTS ....206 ASSY, 2" PITCH HAULAGE CHAIN, 40 FLIGHTS ....208 TAIL SHAFT ASSEMBLY (W/ CAT SEALS) ..........210 WHEEL ASS'Y W/ BEARINGS MBC DOLLY W/ ADJ ....212 ROLLER ASS'Y W/ STEEL BUSHINGS MBC DOLLY ....214 TAILSHAFT ASSEMBLY (W/CAT SEALS) ............216 ROLLER ASSY, TAILSHAFT MBC & PB .............218 ASSEMBLY, BELT WIPER 42" BELT TAILPIECE .....220 ASSEMBLY, DOLLY, MBC ........................222 ASSY, 2" PITCH HAULAGE CHAIN, 10 SECTION ....224 ASSY PULLEY 12X44 4.94BRGS ..................226 ASSY, 2" PITCH HAULAGE CHAIN, 63 FLIGHTS ....228 BELT TRAINER ASSY 42BW ......................230 OPERATOR STATION ................................232 SEAT ASSEMBLY ...............................232 SEAT CUSHION ASSEMBLY .......................234 DISPLAY MOUNTING BRACKET ASSEMBLY ...........236 ARM REST FOR MBC ............................238 FOOT SWITCH ASSEMBLY ........................240 GAUGE PANEL ASSEMBLY ........................242 OPERATORS CAB ASSEMBLY-MBC ..................244 POWER TRAIN .....................................246 SHAFT/GEAR ASSEMBLY .........................246 SHAFT/GEAR ASSEMBLY .........................248 TRAM GEARCASE ASSEMBLY ......................250 REDUCER ASSEMBLY ............................254 DRIVE SHAFT ASSEMBLY ........................256 RING GEAR ASSEMBLY ..........................258 DRIVE SHAFT ASSEMBLY ........................260 GUARD, REDUCER W/O CABLE LUGS ...............262 REDUCER ASSEMBLY ............................264 RING GEAR ASSEMBLY ..........................266 ASSEMBLY, TORQUE LIMITER ....................268 SERVICE EQUIPMENT AND SUPPLIES ..................270 KIT, WARNING PLATE ..........................270 TOP LEVEL ASSEMBLIES ............................272 ELECTRICAL ASS'Y, MBC 1, 6-UNIT DETACHED ....272 ELECTRICAL ASS'Y, MBC 2, 6-UNIT DETACHED ....276 ELECTRICAL ASS'Y, MBC 3, 6-UNIT DETACHED ....280 ELECTRICAL ASS'Y, FH330, PIG #1, 6-UNIT .....284 ELECTRICAL ASS'Y, FH330, PIG #2, 6-UNIT .....286 ELECTRICAL ASS'Y, FH330, PIG #3, 6-UNIT .....288 ASSEMBLY, 42.00 RFM INTERMEDIATE SECTION ....290 UNCATEGORIZED LOWER LEVELS ......................292 ASSEMBLY, MBC FIRE SUPPRESSION (LOW TEMP ....292 ASSY, 2" PITCH HAULAGE CHAIN, 63 FLIGHTS ....294 ASSY, 2" PITCH HAULAGE CHAIN, 40 FLIGHTS ....296 INSTALLATION, MBC-30CL WEDGE CRAWLER ........298 CONNECTION BOX COVER ASSEMBLY CONT. HAUL ....300 CONNECTION BOX ASSEMBLY CONT. HAULAGE .......302 STARTER BOX ASSEMBLY (MBC1) .................304 PIG CONNECTION BOX ASSEMBLY .................310 COVER ASSEMBLY (MIDDLE) .....................312 COVER ASSEMBLY, PIG CONNECTION BOX ..........314 JUNCTION BOX ASSEMBLY .......................316 SEAT CUSHION ASSEMBLY .......................318 RING GEAR ASSEMBLY ..........................320 ASSEMBLY, 42.00 RFM INTERMEDIATE SECTION ....322 MACHINING, 30" PB, DISCHARGE END ............324 ASSEMBLY, DOLLY, MBC ........................326 SEAL KIT, VALVE BANK ........................328 STARTER BOX SUB ASSEMBLY ....................330 ASSY, 2" PITCH HAULAGE CHAIN, 10 SECTION ....332 COVER ASSEMBLY (RIGHT) ......................334 ASS'Y VACUUM CNTACTOR W/ AUX SWITCH .........336 ASSEMBLY [LIGHT GUARD] ......................338 CYLINDER ASSEMBLY ...........................340 CYLINDER 5 BORE 15 STROKE ...................342 CYLINDER, 2 1/2 BORE 7" STROKE ..............344 ARM REST FOR MBC ............................346 CAP, CYLINDER-ROOF STOP .....................348 CRAWLER TAKE UP IDLER ASSEMBLY ..............350 CHAIN HOLD DOWN ASSEMBLY ....................352 GUARD, REDUCER W/O CABLE LUGS ...............354 KIT, WARNING PLATE ..........................356 OFFSET BRACKET, BRETBY ......................358 VACUUM FLOURESCENT DISPLAY ASSEMBLY .........360 FOOT SWITCH ASSEMBLY ........................362 GAUGE PANEL ASSEMBLY ........................364 ASSEMBLY,INSPECTION COVER ...................366 ASSEMBLY, TORQUE LIMITER ....................368 CYLINDER HYDRAULIC ASSEMBLY .................370 STATION, UMBILICAL CONTROL ..................372 UNDERCARRIAGE ...................................374 INSTALLATION, MBC-30CL WEDGE CRAWLER ........374 MECHANICAL ASSEMBLY, MBC-30CL WEDGE CRAW ....376 GREASE TAKE UP ASSEMBLY (W/SHIMS) ...........382 CRAWLER ASSEMBLY ............................384 CRAWLER TAKE UP IDLER ASSEMBLY ..............386 PART NUMBER INDEX ...............................389
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