Cat C4.4 (Mech) Industrial Engine Telehandler Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Cat C4.4 (Mech) Industrial Engine Telehandler Operation & Maintenance Manual – PDF DOWNLOAD
Foreword
- Literature Information This manual contains safety, operation instructions, lubrication and maintenance information. This manual should be stored in or near the engine area in a literature holder or literature storage area. Read, study and keep it with the literature and engine information.
- English is the primary language for all Caterpillar publications. The English used facilitates translation and consistency in electronic media delivery. Some photographs or illustrations in this manual show details or attachments that may be different from your engine
- . Guards and covers may have been removed for illustrative purposes. Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this manual.
- Whenever a question arises regarding your engine, or this manual, please consult with your Caterpillar dealer for the latest available information.
Safety
This safety section lists basic safety precautions. In addition, this section identifies hazardous, warning situations. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.
Operation
- Operating techniques outlined in this manual are basic. They assist with developing the skills and techniques required to operate the engine more efficiently and economically.
- Skill and techniques develop as the operator gains knowledge of the engine and its capabilities
- . The operation section is a reference for operators. Photographs and illustrations guide the operator through procedures of inspecting, starting, operating and stopping the engine. This section also includes a discussion of electronic diagnostic information
- Maintenance The maintenance section is a guide to engine care. The illustrated, step-by-step instructions are grouped by fuel consumption, service hours and/or calendar time maintenance intervals.
- Items in the maintenance schedule are referenced to detailed instructions that follow. intervals. Calendar intervals shown (daily, annually, etc.) may be used instead of service meter intervals if they provide more convenient schedules and approximate the indicated service meter reading. Recommended service should be performed at the appropriate intervals as indicated in the Maintenance Interval Schedule.
- The actual operating environment of the engine also governs the Maintenance Interval Schedule. Therefore, under extremely severe, dusty, wet or freezing cold operating conditions, more frequent lubrication and maintenance than is specified in the Maintenance Interval Schedule may be necessary. The maintenance schedule items are organized for a preventive maintenance management program.
- If the preventive maintenance program is followed, a periodic tune-up is not required. The implementation of a preventive maintenance management program should minimize operating costs through cost avoidances resulting from reductions in unscheduled downtime and failure
Maintenance
- Intervals Perform maintenance on items at multiples of the original requirement. Each level and/or individual items in each level should be shifted ahead or back depending upon your specific maintenance practices, operation and application.
- We recommend that the maintenance schedules be reproduced and displayed near the engine as a convenient reminder. We also recommend that a maintenance record be maintained as part of the engine’s permanent record.
- See the section in the Operation and Maintenance Manual, “Maintenance Records” for information regarding documents that are generally accepted as proof of maintenance or repair. Your authorized Caterpillar dealer can assist you in adjusting your maintenance schedule to meet the needs of your operating environment.
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
TABLE OF CONTENTS:
Cat C4.4 (Mech) Industrial Engine Telehandler Operation & Maintenance Manual – PDF DOWNLOAD
Foreword ……………………………………………………….. 4
Safety Section
Safety Messages ……………………………………………. 6
General Hazard Information …………………………….. 7
Burn Prevention ……………………………………………. 10
Fire Prevention and Explosion Prevention ………… 10
Crushing Prevention and Cutting Prevention …….. 12
Mounting and Dismounting …………………………….. 13
Before Starting Engine …………………………………… 13
Engine Starting …………………………………………….. 13
Engine Stopping …………………………………………… 14
Electrical System ………………………………………….. 14
Product Information Section
Model Views ………………………………………………… 15
Product Identification Information …………………… 19
Operation Section
Lifting and Storage ………………………………………… 22
Gauges and Indicators …………………………………… 23
Features and Controls …………………………………… 24
Engine Starting …………………………………………….. 25
Engine Operation ………………………………………….. 28
Engine Stopping …………………………………………… 30
Cold Weather Operation ………………………………… 31
Maintenance Section
Refill Capacities ……………………………………………. 33
Maintenance Interval Schedule ………………………. 40
Warranty Section
Warranty Information …………………………………….. 73
Reference Information Section
Engine Ratings …………………………………………….. 74
Customer Service …………………………………………. 76
Reference Materials ………………………………………. 78
Index Section
Index …………………………………………………………… 82
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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