Cat C-15 C-16 & C-18 Truck Engines Disassembly & Assembly Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
Cat C-15 C-16 & C-18 Truck Engines Disassembly & Assembly Manual – PDF DOWNLOAD
Cat C-15 C-16 & C-18 Truck Engines Disassembly & Assembly Manual – PDF DOWNLOAD
DESCRIPTION:
Cat C-15 C-16 & C-18 Truck Engines Disassembly & Assembly Manual – PDF DOWNLOAD
W1A1-Up (Engine)
CJP1-Up (Engine)
MDP1-Up (Engine)
MEP1-Up (Engine)
6NZ1-Up (Engine)
7CZ1-Up (Engine)
9NZ1-Up (Engine)
Important Safety Information :
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.
- Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
- Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
- The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
TABLE OF CONTENTS:
Cat C-15 C-16 & C-18 Truck Engines Disassembly & Assembly Manual – PDF DOWNLOAD
Disassembly and Assembly Section
Fuel Priming Pump – Remove and Install 5
Fuel Filter Base – Remove 5
Fuel Filter Base – Disassemble 6
Fuel Filter Base – Assemble 7
Fuel Filter Base – Install 7
Fuel Transfer Pump – Remove 8
Fuel Transfer Pump – Install 9
Electronic Unit Injector – Remove 9
Electronic Unit Injector – Install 10
Electronic Unit Injector Sleeve – Remove 12
Electronic Unit Injector Sleeve – Install 13
Turbocharger – Remove 14
Turbocharger – Disassemble 15
Turbocharger – Assemble 15
Turbocharger – Install 16
Exhaust Manifold – Remove and Install 17
Inlet and Exhaust Valve Springs – Remove and
Install 19
Inlet and Exhaust Valves – Remove and Install 20
Inlet and Exhaust Valve Guides – Remove and
Install 22
Inlet and Exhaust Valve Seat Inserts – Remove and
Install 23
Inlet and Exhaust Valve Seals – Remove and
Install 24
Engine Oil Filter Base – Remove 25
Engine Oil Filter Base – Disassemble 26
Engine Oil Filter Base – Assemble 27
Engine Oil Filter Base – Install 27
Engine Oil Cooler – Remove 28
Engine Oil Cooler – Disassemble 29
Engine Oil Cooler – Assemble 30
Engine Oil Cooler – Install 31
Engine Oil Pump – Remove 31
Engine Oil Pump – Disassemble 32
Engine Oil Pump – Assemble 33
Engine Oil Pump – Install 34
Water Pump – Remove 34
Water Pump – Disassemble 35
Water Pump – Assemble 36
Water Pump – Install 37
Water Temperature Regulator – Remove and Install
Engine Support (Front) – Remove and Install 41
Flywheel – Remove 41
Crankshaft Rear Seal – Install 43
Flywheel Housing – Remove and Install 44
Vibration Damper and Pulley – Remove and Install
Crankshaft Front Seal – Remove 47
CrankShaft Front Seal”- Install 48
ear Group (Front) – Remove 50
Gear Group (Front) – Install 52
Table of Contents
Housing (Front) – Remove 54
Housing (Front) – Install 57
Accessory Drive – Remove 59
Accessory Drive – Disassemble 59
Accessory Drive – Assemble 60
Accessory Drive – Install 61
Valve Mechanism Cover – Remove and Install 61
Valve Mechanism Cover Base – Remove and
Install 62
Compression Brake – Remove (If Equipped) 64
Compress!on Brake – Disassemble (If Equipped) 64
Compress!on Brake – Assemble (If Equipped) 67
Compression Brake – Install (If Equipped) 68
Rocker Arm and Shaft – Remove 69
Rocker Arm – Disassemble 70
Rocker Arm – Assemble 71
Rocker Arm and Shaft – Install 71
Cylinder Head – Remove 72
Cylinder Head – Install 75
Camshaft – Remove 78
Camshaft – Install 82
Camshaft Gear – Remove and Install 86
Camshaft Bearings – Remove 88
Camshaft Bearings – Install 89
Engine Oil Pan – Remove and Install 91
Cylinder Liner – Remove 92
Cylinder Liner -Install 92
Piston Cooling Jets – Remove and Install 93
Pistons and Connecting Rods – Remove 94
Pistons and Connecting Rods – Disassemble 95
Pistons and Connecting Rods – Assemble 96
Pistons and Connecting Rods – Install 98
Connecting Rod Bearings – Remove 99
Connecting Rod Bearings – Install 100
Crankshaft Main Bearings – Remove 101
Crankshaft Main Bearings – Install 102
Crankshaft – Remove 103
Crankshaft – Install 104
Bearing Clearance – Check 105
BrakeSaver – Remove 106
BrakeSaver – Disassemble 107
BrakeSaver – Assemble 109
BrakeSaver – Install 113
BrakeSaver Engine Oil Pan – Remove and
Install 114
BrakeSaver Engine Oil Pump – Remove 115
BrakeSaver Engine Oil Pump – Disassemble 116
BrakeSaver Engine Oil Pump – Assemble 117
BrakeSaver Engine Oil Pump -Install 119
BrakeSaver Control Valve – Remove 120
BrakeSaver Control Valve – Disassemble 121
BrakeSaver Control Valve – Assemble 122
BrakeSaver Control Valve – Install 123
Atmospheric Pressure Sensor – Remove and
Install 125
Camshaft Position Sensor – Remove and Install 125
Crankshaft Position Sensor – Remove and
Install 126
Coolant Temperature Sensor – Remove and
Ins tall 127
Engine Oil Pressure Sensor – Remove and Install
128
Fuel Temperature Sensor – Remove and Install 129
Boost Pressure Sensor – Remove and Install 130
Inlet Air Temperature Sensor – Remove and
Install 130
Belt Tensioner – Remove and Install 131
Fan Drive – Remove 132
Fan Drive – Disassemble 132
Fan Drive – Assemble 132
Fan Drive – Install 133
Engine Control Module – Remove and Install 134
Electric Starting Motor – Remove and Install 135
Air Compressor – Remove and Install 135
Air Compressor Drive Gear – Remove 137
Air Compressor Drive Gear – Install (Two
Cylinder) 138
Air Compressor Drive Gear – Install 138
Index Section
Index 140
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
