Cat BUCYRUS TEREX REEDRILL SCH2500 3500 4500 HYDRA-TRAC® Hydraulic Track Drill SYSTEM SETUP AND MAINTENANCE MANUAL – PDF DOWNLOAD
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Cat BUCYRUS TEREX REEDRILL SCH2500 3500 4500 HYDRA-TRAC® Hydraulic Track Drill SYSTEM SETUP AND MAINTENANCE MANUAL – PDF DOWNLOAD
Language : English
Pages : 183
Downloadable : Yes
File Type : PDF
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Cat BUCYRUS TEREX REEDRILL SCH2500 3500 4500 HYDRA-TRAC® Hydraulic Track Drill SYSTEM SETUP AND MAINTENANCE MANUAL – PDF DOWNLOAD
Use only genuine Reedrill parts in the maintenance, rebuild, or repair, of Reedrill machines. Reedrill shall have no liability as to any unauthorized modification of machines or parts and shall have no obligation or liability as to any machines or parts which have been improperly handled, or which have not been operated, maintained, or repaired according to Reedrill’s furnished manuals, or other written instructions, or which are operated with other than genuine Reedrill parts.
PARTS ORDERING & PRODUCT SUPPORT
Your cooperation in furnishing as much information as possible will
assist us in filling your orders correctly and in the shortest possible time.
IDENTIFICATION OF THE MACHINE
Always furnish the Reedrill Model Number and Serial Number when ordering parts.
This information is found on the machine nameplate. Rock Drills have the serial number stamped
on the cylinder,
PART NUMBER AND DESCRIPTION
In addition to the Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensioned
sketch or return the part to be replaced, transportation charges prepaid.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect or UPS prepaid
and charged on our invoice. Shipments cannot be made on open account until your credit has been
approved by our Accounting Department.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat BUCYRUS TEREX REEDRILL SCH2500 3500 4500 HYDRA-TRAC® Hydraulic Track Drill SYSTEM SETUP AND MAINTENANCE MANUAL – PDF DOWNLOAD
SECTION 1 TROUBLESHOOTING
HPR1 Drill 1
SECTION 2 HPR1/HPR1H DRILL FEATURES
HPR1 Rotation End 7
HPR1-DW/GW Chuck End 9
HPR1 Cutaway 10
Rotation Motor Exploded View 11
HPR1H Rotation End 13
HPR1H – HS Chuck End 14
HPR1H Rotation End – 2nd Version 15
HPR1 Oscillation Section 16
HPR1 – HPR1H Cylinder 17
HPR1HS (Stretch Hammer) 18
Side Rod Replacement & Maintenance 19
Shuttle Valve Assembly 20
Shuttle Valve 21
Thru-Bore Shuttle Valve 22
Shuttle Valve Components 23
HPR1 – HPR1H Hammer 24
Hammer Maintenance 26
Hammer Bearings 28
Hammer Bearing Maintenance 30
Stroke Control Valve 31
SECTION 3 HPR2 DRILL FEATURES
Description of Features 33
HPR2 Rotation End 35
HPR2 Oscillation Chamber 36
HPR2 Hammer 37
HPR2 Front Hammer Bearing 38
HPR2 Rear Hammer Bearing 39
HPR2 Shuttle Valve (Thru-Bore Design) 40
HPR2 Shuttle Valve Assembly 41
Hydraulic Oil Specifications 42
Helpful Information (formulas) 44
SECTION 4 BASIC HYDRAULICS
Basic Hydraulic Symbols 47
Typical Directional Valve 48
Hydraulic Symbols 49
Directional Valve Symbols 50
Basic Closed Loop System 51
BI116117
Table of Contents
SECTION 5 HYDRAULIC SYSTEMS ( 1 \
Pressure and Flow Specifications 53
Vickers PVD45 Pump 54
PVD45 Pump Circuit 56
PVD45 Port Identification 57
PVD45 Test Procedure 59
Piston Pump Troubleshooting 61
PVD45 Pump Main Components 62
PVD45 System Pressure Adjustment 63
PVD45 Pump Control 64
SECTION 6 SCH4500 SYSTEM
Pump Drive 65
Hydraulic Circuit 68
Compressor Pump Circuit 70
System Pump Circuit 72
Adjustment Procedure 74
SECTION 7 VICKERS PVD80 PUMP CIRCUIT (SCH2500)
PVD80 Pump Circuit 76
Adjustment Procedure 77
SECTION 8 DRILL CONTROL CIRCUIT
Drill/Tram Selector Circuit – SCH4500 80
Return Circuit – SCH4500 82
Rotation Circuit – SCH3500 85
Sundstrand Rotation Pump 87
Sundstrand Rotation Pump Controls 89
Pressure Compensator Control 91
Rotation Pump Test Procedure 92
Alternate Rotation Pump Circuit – SCH3500 93
Rotation Circuit – SCH2500 and HT2500 95
Rotation Circuit – SCH4500 97
Vickers PVE19 Rotation Pump 98
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SECTION 9 LOAD SENSING CIRCUIT
Load Sensing Control 99
Directional Valves 101
HPI Valve System 103
Manifold Drill Valve 104
Drill Valve 105
Typical HPI Compensator 107
Hammer Compensator 108
Compensator Relief Cartridges 109
ii
BI116117
Table of Contents
SECTION 10 FEED CIRCUIT
Feed Circuit – Hydraulic Drive Motor 111
Feed Circuit – SCH2500 & SCH3500 113
Feed Circuit – SCH4500 114
SECTION 11 COMPRESSOR DRIVE SYSTEM
Compressor Drive System – SCH3500 115
Compressor Circuit with 190 CFM 117
Compressor Circuit with 250 CFM 118
Adjustment Procedure 119
SCH3500 BV1 Compressor Circuit Test Procedure 120
Vented Relief/Unloading Valve 121
Compressor Drive System – SCH2500 122
Compressor Drive System – SCH4500 126
SECTION 12 TRAMMING CIRCUIT
Tramming Circuit – SCH3500 129
Tram System Adjustment Procedure – SCH4500 3500, 2500 132
Counterbalance Valve & Flow Control Valve 136
Tramming Circuit Test Points 137
Auxiliary Tramming Flow 139
Tramming Circuit – SCH4500 140
SECTION 13 AUXILIARY CIRCUITS
Linear Rod Changer Circuit 143
Rod Wrench Circuit 144
Dust Collector Circuit – SCH3500 & SCH4500 146
Dust Collector Adjustment (Tipton) – SCH3500 & SCH4500 147
Dust Collector Circuit – SCH2500 148 ‘
Air Compressor Circuit – SCH3500 149
VIDEO PREVIEW OF THE MANUAL:
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S.M