Cat Bucyrus RH340B Hydraulic Excavator Operating Instructions Manual BI651409 – PDF DOWNLOAD
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Cat Bucyrus RH340B Hydraulic Excavator Operating Instructions Manual BI651409 – PDF DOWNLOAD
Language : English
Pages : 298
Downloadable : Yes
File Type : PDF
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Cat Bucyrus RH340B Hydraulic Excavator Operating Instructions Manual BI651409 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH340B
PREFACE
About this Operating Instructions
PREFACE
About this Operation and Maintenance Manual
- These Operation and Maintenance Manual are designed to familiarize the operator with the machine and its designated use.
- The Operation and Maintenance Manual contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The Operation and Maintenance Manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The Operation and Maintenance Manual must always be available in the driver’s cab of the machine.
- The Operation and Maintenance Manual must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
maintenance (inspection, servicing, repair) and / or
transport
- In addition to the Operation and Maintenance Manual and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The Operation and Maintenance Manual are directed to the mining-machine specialist. They cannot provide basic know-how.
- This can be acquired, for example, in several days’ instruction by a qualified CGM HMS GmbH (Caterpillar Global Mining Hydraulic Mining Shovels GmbH) mechanic or by attending an CGM HMS GmbH training course for operators or maintenance personnel.
- The CGM HMS GmbH after-sales service will be pleased to deal with any queries you may have after reading through the Operation and Maintenance Manual.
- All CGM HMS GmbH Operation and Maintenance Manuals are issued in German and then translated. Even a good translation may give rise to questions which CGM HMS GmbH will be pleased to answer
- The Operation and Maintenance Manual are not work instructions for carrying out major repairs. Such work is willingly done for you by the CGM HMS GmbH after-sales service
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH340B Hydraulic Excavator Operating Instructions Manual BI651409 – PDF DOWNLOAD
1 INTRODUCTION................................................................................................................................................................ 13 PREFACE .................................................................................................................................................................. 15 About this Operating Instructions .................................................................................................................................... 15 Further machine documentation ........................................................................................................................................ 15 WARRANTY ................................................................................................................................................................. 16 FUNDAMENTAL SAFETY INSTRUCTIONS .......................................................................................................................................... 17 Warnings and symbols ................................................................................................................................................. 17 DESIGNATED USE ........................................................................................................................................................... 18 ORGANIZATIONAL MEASURES .................................................................................................................................................. 19 Selection and qualification of personnel; basic responsibilities ..................................................................................................... 20 Safety instructions governing specific operational phases ............................................................................................................ 20 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables .... 21 Warning of special dangers ........................................................................................................................................... 22 Gas, dust, steam and smoke ........................................................................................................................................... 22 Hydraulic equipment .................................................................................................................................................. 23 FIRE AND EXPLOSION HAZARD ................................................................................................................................................ 24 NOTES .................................................................................................................................................................... 25 2 OPERATION................................................................................................................................................................... 27 OPERATION - SAFETY INSTRUCTIONS .......................................................................................................................................... 29 Operating Instructions, where to store it in the driver’s cab ........................................................................................................ 30 FIRE AND EXPLOSION HAZARD................................................................................................................................................. 31 DESCRIPTION OF THE EXCAVATOR ............................................................................................................................................. 32 Excavator layout ..................................................................................................................................................... 33 Undercarriage ........................................................................................................................................................ 34 Superstructure ....................................................................................................................................................... 34 Drive ................................................................................................................................................................ 34 Hydraulic system ..................................................................................................................................................... 34 Control and Monitoring Platform (CAMP) ............................................................................................................................... 34 Board-Control-System (BCS) ........................................................................................................................................... 35 Demand control / Zero-flow regulation................................................................................................................................. 35 Automatic reset to idling............................................................................................................................................. 35 Electrical system .................................................................................................................................................... 35 Signs ................................................................................................................................................................ 37 Entering and leaving the machine, Safety instructions ................................................................................................................ 38 Access ladder lighting ............................................................................................................................................... 38 Swinging ladder ...................................................................................................................................................... 39 Folding ladder (optional) ............................................................................................................................................ 40 Escape ladder (optional) ............................................................................................................................................. 41 Switching the cab interior lighting on and off ....................................................................................................................... 42 Switching the maintenance lights on and off .......................................................................................................................... 43 Emergency shut-off function .......................................................................................................................................... 44 Shutting off the supply voltage (battery main switch) ................................................................................................................ 45 Driver’s seat ....................................................................................................................................................... 46 Reducing operators exposure to vibrations ............................................................................................................................ 48 Trainer's / instructor's seat ........................................................................................................................................ 48 Windscreen washer .................................................................................................................................................... 48 Fire extinguisher..................................................................................................................................................... 49 Automatic fire-extinguishing system (optional) ....................................................................................................................... 50 Harness (optional) ................................................................................................................................................... 51 MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................. 54 Engine 1 (LH), control and monitoring ................................................................................................................................ 61 Engine 2 (RH), control and monitoring ................................................................................................................................ 63 PUTTING THE MACHINE INTO OPERATION ....................................................................................................................................... 80 Reducing the operator's exposure to noise ............................................................................................................................ 80 Refuelling ........................................................................................................................................................... 80 Back-up heating (option), filling in fuel ............................................................................................................................ 81 Service station (tanklift) ........................................................................................................................................... 81 Switching the electrical system on and off ........................................................................................................................... 87 Engines, emergency shut-off .......................................................................................................................................... 87 Preheating system for engine and hydraulic oil (optional) ............................................................................................................ 88 Fuel preheating system (optional) .................................................................................................................................... 89 STARTING AND STOPPING THE ENGINES ........................................................................................................................................ 90 Starting the engines ................................................................................................................................................. 90 Starting the left-hand engine......................................................................................................................................... 90 Starting the right-hand engine........................................................................................................................................ 90 Engines – adjusting the speed ........................................................................................................................................ 91 Starting the engines at low temperatures ............................................................................................................................. 91 Shutting off the engines ............................................................................................................................................. 92 Shutting off the left-hand engine..................................................................................................................................... 92 Shutting off the right-hand engine.................................................................................................................................... 92 AIR CONDITIONER (OPTIONAL) ............................................................................................................................................... 93 Back-up heating driver’s cab (optional) .............................................................................................................................. 93 Back-up heating (optional) ........................................................................................................................................... 94 TRAVELLING, SAFETY INSTRUCTIONS .......................................................................................................................................... 95 TRAVELLING ............................................................................................................................................................... 96 Superstructure basic position ........................................................................................................................................ 96 Travelling forwards/backwards ........................................................................................................................................ 96 Superstructure holding brake .........................................................................................................................................100 Track parking brake ..................................................................................................................................................100 TRANSPORTING THE MACHINE .................................................................................................................................................101 Transport - Safety instructions ......................................................................................................................................101 WORKING OPERATION - SAFETY INSTRUCTIONS ..................................................................................................................................102 WORKING OPERATION ........................................................................................................................................................104 Before starting work .................................................................................................................................................104 Activating the electronic excavator control ..........................................................................................................................104 Swinging the superstructure ..........................................................................................................................................105 Braking the superstructure ...........................................................................................................................................105 Working ..............................................................................................................................................................106 After daily operation ................................................................................................................................................107 ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS .......................................................................................................................108 Securing the machine .................................................................................................................................................109 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ...........................................................................................................110 NOTES ....................................................................................................................................................................111 3 INSPECTION AND SERVICING....................................................................................................................................................113 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ...........................................................................................................................115 INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD .................................................................................................................121 INSPECTION AND SERVICING PLANS - INSTRUCTIONS ............................................................................................................................123 Intervals ............................................................................................................................................................123 Change of engine oil .................................................................................................................................................123 Air-intake system ....................................................................................................................................................123 Oils / Greases .......................................................................................................................................................123 Cleaning jobs ........................................................................................................................................................123 Components ...........................................................................................................................................................123 Plan V ...............................................................................................................................................................125 Plan N ...............................................................................................................................................................127 Plan T ...............................................................................................................................................................129 Plan A – E ...........................................................................................................................................................131 LUBRICATING CHART ........................................................................................................................................................138 Lubricating chart – Grease (legend) ..................................................................................................................................139 Filling quantities - Grease...........................................................................................................................................139 INSPECTION PLAN - OIL ....................................................................................................................................................140 Inspection plan – Oil (legend) .......................................................................................................................................141 Filling quantities - oil .............................................................................................................................................142 Filling quantities - other............................................................................................................................................142 LUBRICANTS ...............................................................................................................................................................143 Notes on the selection of oils and greases ...........................................................................................................................143 Avoid mixing of different hydraulic fluids ...........................................................................................................................143 I. Oils for combustion engines and compressors .......................................................................................................................144 II. Oils for hydraulic system (selection) ............................................................................................................................145 III.a Oils for pump distribution gearboxes ...........................................................................................................................146 III.b Oils for swing gearboxes .......................................................................................................................................147 III.c Oils for travel gearboxes ......................................................................................................................................148 V. Greases for bearings and swing rings ..............................................................................................................................149 SERVICING WORK ...........................................................................................................................................................150 Hose line for oil and cooling liquid changes .........................................................................................................................150 ENGINE ...................................................................................................................................................................151 Engine - Safety instructions .........................................................................................................................................151 Checking the engine oil level / Topping up ..........................................................................................................................152 Changing the engine oil ..............................................................................................................................................153 Replacing the oil filter .............................................................................................................................................155 Cold-starting fluid (ether) - Replacing the pressure vessel ..........................................................................................................156 COOLING SYSTEM ...........................................................................................................................................................157 Radiators ............................................................................................................................................................158 Cooling liquid, change ...............................................................................................................................................160 AIR-INTAKE SYSTEM ........................................................................................................................................................161 Dust trap, cleaning .................................................................................................................................................161 Main filter elements .................................................................................................................................................162 Safety filter element ................................................................................................................................................164 Air-intake lines .....................................................................................................................................................164 FUEL SYSTEM ..............................................................................................................................................................165 Fuel system - Safety instructions ....................................................................................................................................165 Replacing the fuel filter ............................................................................................................................................165 Venting the fuel system ..............................................................................................................................................166 Cleaning the fuel tanks ..............................................................................................................................................166 Water trap (option) ..................................................................................................................................................168 ELECTRICAL SYSTEM .......................................................................................................................................................170 Electrical system - Safety instructions ..............................................................................................................................170 Alternator - Instructions ............................................................................................................................................170 Battery ..............................................................................................................................................................171 Switchgear cabinet ...................................................................................................................................................173 Floodlight projector, replacing the lamp .............................................................................................................................175 HYDRAULIC SYSTEM .........................................................................................................................................................177 Hydraulic system - Safety instructions ...............................................................................................................................177 Depressurizing the hydraulic system ..................................................................................................................................177 Checking the hydraulic oil level .....................................................................................................................................178 Changing the hydraulic oil return-flow (hydraulic oil reservoir) .....................................................................................................180 Bypass valves (hydraulic oil reservoir) ..............................................................................................................................182 Breather filter ......................................................................................................................................................183 Filter (control circuit)..............................................................................................................................................184 High-pressure filter for working hydraulics ..........................................................................................................................185 High-pressure filters for the servo circuit ..........................................................................................................................186 High-pressure filters for feeding circuits and swing pumps ...........................................................................................................187 High-pressure filters for swing circuit ..............................................................................................................................188 Bearing flushing for main pumps, replace filter ......................................................................................................................189 Changing the hydraulic oil ...........................................................................................................................................190 Venting the hydraulic system..........................................................................................................................................193 Cleaning the hydraulic oil cooler.....................................................................................................................................194 Electronic excavator controls.........................................................................................................................................195 Pressure accumulator - Emergency lowering.............................................................................................................................196 PUMP TRANSFER GEARBOX ....................................................................................................................................................197 Checking the gearbox oil level / Topping up with oil .................................................................................................................197 Pre-chambers, checking oil level, topping up with oil ................................................................................................................197 Changing the gearbox oil .............................................................................................................................................198 Pre-chambers, changing the gearbox oil ...............................................................................................................................199 Gearbox venting ......................................................................................................................................................199 Pre-chamber venting ..................................................................................................................................................200 Pump transfer gearbox lube oil filters ...............................................................................................................................201 SWING GEARBOX ............................................................................................................................................................202 Swing Gearbox - Checking the oil level / Topping up with oil .........................................................................................................202 Changing the gearbox oil .............................................................................................................................................203 Swing Gearbox venting ................................................................................................................................................203 TRAVEL GEARBOX (GEARBOX P/N 3683483) ....................................................................................................................................204 Travel gearbox - Checking the oil level / Topping up with oil ........................................................................................................204 Travel gearbox - Changing oil ........................................................................................................................................205 Travel gearbox - Breather filter .....................................................................................................................................206 TRAVEL GEARBOX(GEARBOX P/N 3683496) .....................................................................................................................................207 Travel gearbox - Checking the oil level / Topping up with oil ........................................................................................................207 Travel gearbox - Changing oil ........................................................................................................................................209 Travel gearbox -Breather filter ......................................................................................................................................210 CRAWLER TRACKS ...........................................................................................................................................................211 Track rollers ........................................................................................................................................................212 Track tensioner ......................................................................................................................................................213 Pressure-accumulator inspection regulations ..........................................................................................................................214 Checking the gas charging pressure in the pressure accumulator........................................................................................................214 SWING RING ...............................................................................................................................................................215 Swing ring - Instructions.............................................................................................................................................215 Bearing races.........................................................................................................................................................215 CENTRAL LUBRICATING ......................................................................................................................................................217 Design ...............................................................................................................................................................217 Function .............................................................................................................................................................218 Filling up the grease container ......................................................................................................................................219 Breather filter ......................................................................................................................................................219 Checking the greasing pressure .......................................................................................................................................220 Unblocking a grease line..............................................................................................................................................221 Oilfilter (hydraulic circuit grease pump) ............................................................................................................................222 Grease filter (Filling the grease container) .........................................................................................................................223 Grease filter (Grease lines) .........................................................................................................................................224 OTHER MAINTENANCE ........................................................................................................................................................225 Engine ...............................................................................................................................................................225 Heating and air conditioning .........................................................................................................................................225 Hydraulic ladder, pressure accumulator ...............................................................................................................................226 Pressure-accumulator inspection regulations ..........................................................................................................................227 Extract from the German regulations...................................................................................................................................227 Checking the gas charging pressure in the pressure accumulator........................................................................................................227 ON-BOARD CRANE (OPTIONAL) ................................................................................................................................................228 Monitoring, warning and control elements .............................................................................................................................228 Checking the on-board crane...........................................................................................................................................228 Drive unit ...........................................................................................................................................................229 On-board crane........................................................................................................................................................229 On-Board crane, checking tightness of fastening bolts ................................................................................................................230 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ...............................................................................................................231 Putting the excavator out of operation ...............................................................................................................................231 Battery storage ......................................................................................................................................................231 Recommissioning ......................................................................................................................................................231 NOTES ...................................................................................................................................................................233 4 REPAIR WORK.................................................................................................................................................................235 REPAIR WORK - SAFETY INSTRUCTIONS.........................................................................................................................................237 REPAIR WORK, FIRE AND EXPLOSION HAZARD ...................................................................................................................................238 REPAIR WORK, ENGINE ......................................................................................................................................................239 ELECTRICAL SYSTEM ........................................................................................................................................................240 Assisted starting (with jumper cables) – Safety instructions .........................................................................................................240 Assisted starting (with jumper cables)................................................................................................................................240 Starting the engine with jumper cables (external batteries ...........................................................................................................240 HYDRAULIC SYSTEM .........................................................................................................................................................242 Repair instructions ..................................................................................................................................................242 Hydraulic hoses – Instructions ......................................................................................................................................242 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS...............................................................................................................................243 WELDING OPERATIONS - SAFETY INSTRUCTIONS .................................................................................................................................244 NOTES ....................................................................................................................................................................245 5 ANNEX.......................................................................................................................................................................247 BOARD-CONTROL-SYSTEM .....................................................................................................................................................249 BCS III, what’s that? ................................................................................................................................................249 The keys on the front side ...........................................................................................................................................250 Other elements on the front side .....................................................................................................................................250 BCSIII, the start screen .............................................................................................................................................251 Information given on the start screen, top section ...................................................................................................................252 Information given on the start screen, central section ...............................................................................................................253 Information given on the start screen, lower section .................................................................................................................254 Information given on the “Service” screen ............................................................................................................................255 Engine data screen ...................................................................................................................................................256 Hydraulic data screen ................................................................................................................................................257 Lubrication data screen ..............................................................................................................................................258 Controls adjustment data screen ......................................................................................................................................259 View documents screen ................................................................................................................................................260 Signal table screen ..................................................................................................................................................261 Signal table screen, location ........................................................................................................................................262 Signal table screen, diagram .........................................................................................................................................263 Signal table screen, diagram configuration ...........................................................................................................................264 Code table screen ....................................................................................................................................................265 BCS III, interfaces ..................................................................................................................................................266 USB interface, data storage ..........................................................................................................................................266 Saving data to a USB stick ...........................................................................................................................................267 Saving data to a USB stick, continued ................................................................................................................................268 Saving data to a USB stick, continued ................................................................................................................................269 BCSIII, cleaning .....................................................................................................................................................270 BCSIII, disposal .....................................................................................................................................................270 TROUBLESHOOTING ..........................................................................................................................................................271 Instructions on troubleshooting ......................................................................................................................................271 Layout of the fault table ............................................................................................................................................271 Possible causes ......................................................................................................................................................271 Measures .............................................................................................................................................................271 Section ..............................................................................................................................................................271 FAULT TABLES .............................................................................................................................................................272 Combustion engine - Fault table ......................................................................................................................................272 Working hydraulics – Fault table .....................................................................................................................................273 Track drive – Fault table ............................................................................................................................................274 Swing mechnism – Fault table .........................................................................................................................................275 Central lubricating system – Fault table .............................................................................................................................276 HYDRAULIC CIRCUIT DIAGRAM ................................................................................................................................................277 Vibration data .......................................................................................................................................................277 ABBREVIATIONS ............................................................................................................................................................278 ABBREVIATIONS.........................................................................................................................................................279 TECHNICAL DATA ...........................................................................................................................................................281 Product Specification Sheet........................................................................................................................................... 0 page 1............................................................................................................................................................283 page 2............................................................................................................................................................284 page 3............................................................................................................................................................285 page 4............................................................................................................................................................286 page 5............................................................................................................................................................287 page 6............................................................................................................................................................288 page 7............................................................................................................................................................289 page 8............................................................................................................................................................290 NOTES ....................................................................................................................................................................291 6 INDEX.......................................................................................................................................................................293
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
