CAT Bucyrus RH 40E Hydraulic Excavator Operating Instructions Manual BI651536 – PDF DOWNLOAD

Description

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instructions Manual BI651536 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instructions Manual BI651536 – PDF DOWNLOAD

Language : English
Pages : 198
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instructions Manual BI651536 – PDF DOWNLOAD

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
• This can be acquired, for example, in several days’ instruction by a qualified GERMANY Germany mechanic or by attending an Terex-Germany training course for operators or maintenance personnel. The Terex-Germany after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
• 1 Complies with VDMA recommendation “Operating instructions” All Terex Germany operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Terex Germany will be pleased to answer.
• The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex Germany after- sales service. The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine.
• On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 40E Hydraulic Excavator Operating Instructions Manual BI651536 – PDF DOWNLOAD

Preface 3
Warranty 3
FUNDAMENTAL SAFETY INSTRUCTIONS 4
Warnings and symbols 4
DESIGNATED USE 4
Organizational measures 5
Selection and qualification of personnel – basic responsibilities 6
Safety instructions governing specific operational phases
Standard operation 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables 7
Warning of special dangers
Electric energy 8
Gas, dust, steam and smoke 8
Hydraulic equipment 9
Noise 9
Oil, grease and other chemical substances 9
Transporting and recommissioning 9
Fire and Explosion Hazard 10
PART 2 – OPERATION
Operation – Safety instructions 13
Fire and Explosion Hazard 15
DESCRIPTION OF THE EXCAVATOR
Excavator layout 17
Undercarriage 17
Superstructure 17
Loading bucket 17
Backhoe bucket 17
Undercarriage 17
Superstructure 17
Drive unit 17
Hydraulic system 18
Pump-Managing-System 18
Load-Sensing control / Zero-flow regulation 18
Automatic engine speed reduction 18
Board-Control-System (BCS) 18
Electrical system 18
Signs 21
Warning and instructions signs 21
Machine number 21
Engine number 21
Component numbers 21
Entering and leaving the machine – Safety instructions 22
Driver’s seat 22
Adjusting the backrest 22
Adjusting the lumbar support 22
Adjusting the seat cushion 23
Adjusting the armrest 23
Fore-and-aft adjustment 23
Adjusting the seat suspension 23
Cab interior lamp 23
Fire-extinguisher 24
Extinguishing agent 24
Handling 24
Inspection 24
Fire extinguishing system (optional) 24
Inspection 24
MONITORING, WARNING AND CONTROL ELEMENTS 26
PUTTING THE MACHINE INTO OPERATION 40
Refuelling
Refuelling – Safety instructions 40
Filling in fuel 40
Refuelling with the refuelling system (optional equipment) 41
Using the refuelling system 41
Service station (optional equipment) 41
Refilling and draining 41
Switching the electrical system on and off 42
Battery main switch 42
Starting and stopping the engine 43
Starting the engine 43
Using the cold-starting aid for starting 43
Cooling-water preheating 44
Shutting off the engine 45
Emergency stop 45
Ventilation and heating 46
Ventilation 46
Adjusting the heating power 46
Air-conditioner (optional equipment) 46
Driving – Safety instructions 47
TRAVELLING
Superstructure basic position 48
Travelling forwards/backwards 48
Regulating the travel speed 48
Travelling downhill 49
Cornering 49
Turning 49
Note 49
Travelling over long distances 50
Superstructure lock 50
Track parking brake 51
Transporting the machine
Transport – Safety instructions 52
Transport 52
Working operation – Safety instructions 54
WORKING OPERATION
Before starting work 56
Switching on the pump servo system 56
Slewing and braking the superstructure 56
Braking the superstructure 56
Braking with half-closed braking valve 57
Braking with fully opened braking §valve 57
Working 57
Raising and lowering the boom 57
Extending and retracting the bucket or backhoe-bucket stick 57
Filling and emptying the bucket or backhoe bucket 57
Opening and closing the bottom-dump bucket 57
Closing and opening the grab (optional equipment) 57
Grab rotator (optional equipment) 57
After daily operation 58
Parking the machine 58
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
Securing the machine 61
Corrosion protection for pins and bearings (bushings and hubs)
Part nos for Voler A C 62
Application of Voler A C 62
Lifting-gear operation – Safety instructions 63
LIFTING-GEAR OPERATION
Load-hooks on backhoe buckets 64
Lifting capacity of the load-hook 64
Lifting capacity of the excavator 64
Overload warning system 64
Checking the overload warning system 64
Putting the overload warning system out of operation 64
Pipe break protection 65
Speed-reduction function 65
Hydraulic hammer 66
Working with the hydraulic hammer – Safety instructions 66
PART 3 – INSPECTION AND SERVICING
Inspection and servicing – Safety instructions 69
Fire and Explosion Hazard 73
Inspection and servicing plans – Instructions
Intervals 75
Change of engine oil 75
Air-intake system 75
Oils / Greases 75
Cleaning jobs 75
Plan V 76
Plan N 77
Plan T 79
Plan W 79
Plan T 80
Plan W 80
Plan A 81
Plan B 81
Plan C 81
Plan D 81
Plan E 81
Plan A 82
Plan B 82
Plan C 82
Plan D 82
Plan E 82
Plan A 83
Plan B 83
Plan C 83
Plan D 83
Plan E 83
Plan A 84
Plan B 84
Plan C 84
Plan D 84
Plan E 84
LUBRICATING CHART – GREASE (Loading Bucket)
Lubricating chart – Grease / Loading Bucket 87
Refilling quantities – Grease 87
LUBRICATING CHART – GREASE (Backhoe Bucket)
Lubricating chart – Grease / Backhoe Bucket 89
Refilling quantities – Grease 89
INSPECTION PLAN – OIL
Inspection plan – Oil 91
Refilling quantities – Oil 91
Refilling quantities – Other 92
LUBRICANTS 93
Oils for combustion engines and compressors (selection) 93
Oils for hydraulic systems (selection) 94
Oils for gearboxes (selection) 95
Greases for bearings and slewing rings 96
Oils for refrigerating compressors 97
SERVICING WORK
Draining hose for oil changes 99
ENGINE
Engine – Safety instructions 100
Checking the V-belt tension 100
Retensioning the alternator/fan belt 100
Retensioning the fan belt 100
Checking and adjusting the valve clearance 100
Checking the engine oil level / Topping up with oil 100
Changing the engine oil 101
Changing the engine oil filter 102
Centrifuge (optional) 103
COOLING SYSTEM
Temperature 104
Radiator 104
Cooling liquid 105
Checking the cooling liquid 105
Water filter 106
AIR-INTAKE SYSTEM
Main filter element 107
Removal and installation 107
Checking and cleaning the main filter element 108
Safety filter element 109
Replacement 109
Air-intake line 109
Dust collection 109
FUEL SYSTEM
Fuel system – Safety instructions 110
Changing the fuel filter 110
Venting the fuel system 111
Cleaning the fuel tank 111
Water trap (option) 112
Servicing 112
Draining off water 112
ELECTRICAL SYSTEM
Electrical system – Safety instructions 113
Alternator – Instructions 113
Battery main switch / Main fuse 114
Battery 114
Checking the battery fluid level 114
Checking the battery charge 115
Removing and installing the battery 115
HYDRAULIC SYSTEM
Hydraulic system – Safety instructions 117
Depressurizing the hydraulic system 117
Checking the hydraulic oil level 118
Topping up with hydraulic oil 118
Changing the hydraulic oil return-flow filters 119
Bypass valves (working circuit) 120
Cleaning the sieve 120
Replacing the bypass valves and the sealing rings 120
Bypass valve (cooling circuit) 121
Cleaning the valve 121
Changing the valve 121
Breather filter 122
Replacing the filter element 122
High-pressure filter for working hydraulics 123
Checking/changing the filter elements 123
Replacing the filter element 123
High-pressure filter for the servo circuit and the feeding circuit of the slewing pump 124
Checking the filter element 124
Replacing the filter element 124
Changing the hydraulic oil 125
Draining off the hydraulic oil 125
Cleaning the hydraulic oil reservoir 126
Filling in hydraulic oil 126
Venting the hydraulic system 127
Venting the hydraulic components 127
Cleaning the hydraulic oil cooler 128
Cleaning 128
Pressure accumulator 129
Pressure-accumulator inspection regulations 129
Excerpt from the German regulations 129
Excerpt from the acceptance regulations 129
Checking the gas charging pressure in the pressure accumulator 129
PUMP TRANSFER GEARBOX
Checking the gearbox oil level / Topping up with oil 131
Changing the gearbox oil 131
Draining off oil 131
Filling oil 131
Gearbox venting 131
SLEWING GEARBOX
Gearbox – Checking the oil level / Topping up with oil 132
Changing the gearbox oil 132
Draining off oil 132
Filling in new oil / Topping up 132
Gearbox venting 132
Venting bore 132
TRAVEL GEARBOXES
Gearbox – Checking the oil level / Topping up with oil 133
Travel gearbox – Changing the oil 133
Filling in new oil / Topping up 133
CRAWLER TRACKS
Cleaning 134
Track rollers, support rollers, track pads 134
Track roller fastening 134
Support roller fastening 134
Track pads 135
Track tensioner 135
System configuration 135
Technical data 135
Function 135
Pressure-accumulator inspection regulations 136
Excerpt from the German regulations 136
Excerpt from the acceptance regulations 136
Checking the gas charging pressure in the diaphragm accumulator 136
Idlers 137
Checking the oil level 137
Filling in oil 137
SLEWING RING
Slewing ring – Instructions 138
Bearing races 138
Internal gearing 138
Slewing ring – Checking the grease filling 139
Slewing ring – Filling in grease 139
Slewing ring – Checking the screws for tightness 139
CENTRAL LUBRICATING SYSTEM
Design and function 140
Greasing cycle 142
Presetting the pause duration 142
Indicators 142
Venting the grease pump 143
Venting the grease lines 143
Unblocking a grease line 143
Cleaning the grease sieves 144
Cleaning 144
Lubricating the grease distributor of the working equipment 144
HEATING
Cleaning the filter mat 144
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
Putting the excavator out of operation 145
Battery storage 145
Recommissioning 145
PART 4 – REPAIR WORK
Repair work – Safety instructions 149
Fire and Explosion Hazard 151
ENGINE 152
ELECTRICAL SYSTEM
Assisted starting (with jumper cables) – Safety instructions 152
Assisted starting (with jumpercables) 152
Prior to assisted starting 152
Starting the engine with jumper cables (external batteries) 152
Connecting the jumper cables 153
Starting up the engines 153
Disconnecting the jumper cables 153
HYDRAULIC SYSTEM
Repair 154
Accumulators, safety instructions 154
WELDING OPERATIONS 155
Welding operations – Safety instructions 155
PART 5 – ANNEX
TROUBLESHOOTING 159
Instructions on troubleshooting 159
Layout of the fault table
Fault 159
Possible causes 159
Measure 159
Section 159
FAULT TABLES
Combustion engine – Fault table 160
Working hydraulics – Fault table 161
Track drive – Fault table 162
Slewing mechanism – Fault table 163
Central lubricating system – Fault table 164
Hydraulic plan
Legend (loading bucket) 166
Legend (backhoe configuration) 168
Tightening torques and -angles 169
ABBREVIATIONS 171
TECHNICAL DATA 173
INDEX 175

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M