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Cat Bucyrus RH 340 Hydraulic Excavator INSTRUCTIONS MANUAL BI651420 – PDF DOWNLOAD
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Description
Cat Bucyrus RH 340 Hydraulic Excavator INSTRUCTIONS MANUAL BI651420 – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus RH 340 Hydraulic Excavator INSTRUCTIONS MANUAL BI651420 – PDF DOWNLOAD
Language : English
Pages : 281
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat Bucyrus RH 340 Hydraulic Excavator INSTRUCTIONS MANUAL BI651420 – PDF DOWNLOAD
OPERATING INSTRUCTIONS RH 200 E
Introduction
PREFACE
- These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
- The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driverโs cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as
-operation, including setting-up, troubleshooting in the course of work, care, evacuation of production waste and disposal of fuels and consumables,
-maintenance (inspection, servicing, repair) and / or
-transport.
- In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the userโs country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
- This can be acquired, for example, in several daysโ instruction by a qualified mechanic or by attending an Terex|O&K training course for operators or maintenance personnel. The Terex|O&K after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions. All Terex|O&K operating manuals are issued in German and then translated.
- Even a good translation may give rise to questions which Terex|O&K will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Terex|O&K aftersales service.
- The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine.
- On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat Bucyrus RH 340 Hydraulic Excavator INSTRUCTIONS MANUAL BI651420 – PDF DOWNLOAD
1 INTRODUCTION............................................................................................................................................................... 11 PREFACE ................................................................................................................................................................. 13 WARRANTY ................................................................................................................................................................ 14 FUNDAMENTAL SAFETY INSTRUCTIONS.......................................................................................................................................... 15 Warnings and symbols................................................................................................................................................. 15 DESIGNATED USE........................................................................................................................................................... 16 ORGANIZATIONAL MEASURES.................................................................................................................................................. 17 Selection and qualification of personnel; basic responsibilities..................................................................................................... 18 Safety instructions governing specific operational phases............................................................................................................ 18 Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 19 Warning of special dangers........................................................................................................................................... 20 Hydraulic equipment.................................................................................................................................................. 21 Transporting and recommissioning..................................................................................................................................... 21 FIRE AND EXPLOSION HAZARD................................................................................................................................................ 22 NOTES ................................................................................................................................................................... 23 2 OPERATION.................................................................................................................................................................. 25 OPERATION - SAFETY INSTRUCTIONS.......................................................................................................................................... 27 Operating Instructions, where to store it in the driverโs cab ....................................................................................................... 28 OPERATION, FIRE AND EXPLOSION HAZARD..................................................................................................................................... 29 DESCRIPTION OF THE EXCAVATOR............................................................................................................................................. 30 Excavator layout .................................................................................................................................................... 31 Undercarriage ....................................................................................................................................................... 32 Superstructure....................................................................................................................................................... 32 Drive................................................................................................................................................................ 32 Hydraulic system..................................................................................................................................................... 32 Pump Managing System (PMS)........................................................................................................................................... 32 Programmable Logic Controller (PLC) ................................................................................................................................. 32 Control Management System (CMS) ..................................................................................................................................... 32 Demand control / Zero-flow regulation................................................................................................................................ 33 Automatic engine speed reduction .................................................................................................................................... 33 Board-Control-System (BCS) .......................................................................................................................................... 33 Electrical system ................................................................................................................................................... 33 Signs ............................................................................................................................................................... 35 Entering and leaving the machine, Safety instructions ............................................................................................................... 36 Access ladder lighting, switching on / off .......................................................................................................................... 36 Folding ladder (optional) ........................................................................................................................................... 37 Swinging ladder (optional) .......................................................................................................................................... 38 Escape ladder ....................................................................................................................................................... 39 Cab interior lighting, switching on / off .......................................................................................................................... 40 Maintenance lights, switching on / off .............................................................................................................................. 41 EMERGENCY STOP pushbuttons .......................................................................................................................................... 42 Driverโs seat ...................................................................................................................................................... 43 Trainer's / instructor's seat ....................................................................................................................................... 45 Windscreen washer ................................................................................................................................................... 45 Fire extinguisher ................................................................................................................................................... 46 Automatic fire-extinguishing system (optional)....................................................................................................................... 47 Harness (optional)................................................................................................................................................... 48 MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................ 52 PUTTING THE MACHINE INTO OPERATION ...................................................................................................................................... 84 Refuelling .......................................................................................................................................................... 84 Service station (tanklift) .......................................................................................................................................... 84 Back-up heating (option), filling in fuel ........................................................................................................................... 86 Switching the electrical system on and off .......................................................................................................................... 90 Preheating system for engine and hydraulic oil (optional) ........................................................................................................... 91 Fuel preheating system (optional) ................................................................................................................................... 92 STARTING AND STOPPING THE ENGINES ....................................................................................................................................... 93 Starting the engines at low temperatures ............................................................................................................................ 95 AIR CONDITIONER (OPTION)................................................................................................................................................. 96 Back-up heating (option) ............................................................................................................................................ 97 Back-up heating driverโs cab (option) ............................................................................................................................... 98 DRIVING ................................................................................................................................................................. 99 SAFETY INSTRUCTIONS ................................................................................................................................................. 99 Superstructure basic position .......................................................................................................................................100 Emergency machine drive .............................................................................................................................................104 Locking the superstructure ..........................................................................................................................................106 Track parking brake .................................................................................................................................................106 TRANSPORTING THE MACHINE ................................................................................................................................................107 Safety instructions .................................................................................................................................................107 WORKING OPERATION .......................................................................................................................................................108 Safety instructions .................................................................................................................................................108 Running-in instructions for hydraulic cylinders .....................................................................................................................108 Warming up ..........................................................................................................................................................108 Avoid extreme positions of the working equipment ....................................................................................................................109 Before starting work ................................................................................................................................................110 Swinging the superstructure .........................................................................................................................................110 Braking the superstructure ..........................................................................................................................................110 Working operation ...................................................................................................................................................111 After daily operation ...............................................................................................................................................112 ASSEMBLING WORKING EQUIPMENT ............................................................................................................................................113 SAFETY INSTRUCTIONS .................................................................................................................................................113 Securing the machine ................................................................................................................................................115 CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ..........................................................................................................116 NOTES ...................................................................................................................................................................117 3 INSPECTION AND SERVICING...................................................................................................................................................119 INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ..........................................................................................................................121 INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD ................................................................................................................127 INSPECTION AND SERVICING PLANS - INSTRUCTIONS ...........................................................................................................................129 Intervals............................................................................................................................................................129 Change of engine oil ................................................................................................................................................129 Air-intake system ...................................................................................................................................................129 Oils / Greases ......................................................................................................................................................129 Cleaning jobs .......................................................................................................................................................129 Components ..........................................................................................................................................................129 Plan V ..............................................................................................................................................................131 Plan N ..............................................................................................................................................................133 Plan T ..............................................................................................................................................................135 Plan A โ E ..........................................................................................................................................................137 LUBRICATING CHART .......................................................................................................................................................144 Lubricating chart โ Grease (legend) .................................................................................................................................145 Filling quantities - Grease..........................................................................................................................................145 INSPECTION PLAN - OIL ...................................................................................................................................................146 Inspection plan โ Oil (legend) ......................................................................................................................................147 Filling quantities - oil ............................................................................................................................................148 Filling quantities - other...........................................................................................................................................148 LUBRICANTS ..............................................................................................................................................................149 Notes on the selection of oils and greases ..........................................................................................................................149 I. Oil for combustion engines and compressors .......................................................................................................................150 II. Oil for hydraulic system ........................................................................................................................................151 III.a Oil for pump distribution gearboxes ...........................................................................................................................152 III.b Oil for swing gearboxes .......................................................................................................................................153 III.c Oil for travel gearboxes ......................................................................................................................................154 V. Greases for bearings and swing rings .............................................................................................................................155 SERVICING WORK ..........................................................................................................................................................156 Hose line for oil and cooling liquid changes ........................................................................................................................156 ENGINE ..................................................................................................................................................................157 Engine - Safety instructions ........................................................................................................................................157 Checking the engine oil level / Topping up .........................................................................................................................158 Changing the engine oil .............................................................................................................................................159 Replacing the oil filter ............................................................................................................................................161 Cold-starting fluid (ether) - Replacing the pressure vessel .........................................................................................................162 COOLING SYSTEM ..........................................................................................................................................................163 Radiators ...........................................................................................................................................................164 Cooling liquid, change ..............................................................................................................................................166 AIR-INTAKE SYSTEM .......................................................................................................................................................167 Main filter elements ................................................................................................................................................167 Safety filter element ...............................................................................................................................................169 Air-intake lines ....................................................................................................................................................170 Dust collection .....................................................................................................................................................170 FUEL SYSTEM .............................................................................................................................................................171 Fuel system - Safety instructions ...................................................................................................................................171 Replacing the fuel filter ...........................................................................................................................................171 Venting the fuel system .............................................................................................................................................172 Cleaning the fuel tanks .............................................................................................................................................172 Water trap (option) .................................................................................................................................................174 ELECTRICAL SYSTEM ......................................................................................................................................................176 Electrical system - Safety instructions .............................................................................................................................176 Alternator - Instructions ...........................................................................................................................................176 Battery .............................................................................................................................................................177 Switchgear cabinet ..................................................................................................................................................179 Floodlight projector, replacing the lamp ............................................................................................................................181 HYDRAULIC SYSTEM ........................................................................................................................................................183 Hydraulic system - Safety instructions ..............................................................................................................................183 Depressurizing the hydraulic system .................................................................................................................................183 Checking the hydraulic oil level ....................................................................................................................................184 Changing the hydraulic oil return-flow (hydraulic oil reservoir) ....................................................................................................186 Bypass valves (hydraulic oil reservoir) .............................................................................................................................188 Hydraulic reservoir, breather filter ................................................................................................................................189 Filter (control circuit), change.....................................................................................................................................190 High-pressure filter for working hydraulics .........................................................................................................................191 High-pressure filters for the servo circuit .........................................................................................................................192 High-pressure filters for feeding circuits and swing pumps ..........................................................................................................193 High-pressure filters for swing circuit .............................................................................................................................194 Changing the hydraulic oil ..........................................................................................................................................195 Venting the hydraulic system.........................................................................................................................................198 Cleaning the hydraulic oil cooler ...................................................................................................................................199 Electronic excavator control ........................................................................................................................................200 Pressure accumulator - Emergency lowering............................................................................................................................201 PUMP TRANSFER GEARBOX ...................................................................................................................................................202 Gearbox oil level / checking, topping up with oil ...................................................................................................................202 Gearbox pre-chamber oil level / checking, topping up with oil .......................................................................................................202 Changing the gearbox oil ............................................................................................................................................203 Changing the gearbox oil, pre-chamber ...............................................................................................................................204 Gearbox venting .....................................................................................................................................................204 Gearbox venting, pre-chamber ........................................................................................................................................205 Pump transfer gearbox lube oil filters ..............................................................................................................................206 SWING GEARBOX ...........................................................................................................................................................207 Swing gearbox, checking the oil level / topping up with oil .........................................................................................................207 Swing gearbox oil, change ...........................................................................................................................................207 Swing gearbox, venting ..............................................................................................................................................208 TRAVEL GAERBOX ..........................................................................................................................................................209 Travel gearbox - Checking the oil level / Topping up with oil .......................................................................................................209 Travel gearbox - Changing oil .......................................................................................................................................210 Travel gearbox pre-chamber - Changing the oil .......................................................................................................................210 Travel gearbox brake chamber - Changing oil .........................................................................................................................211 Travel gearbox breather filter ......................................................................................................................................211 CRAWLER TRACKS ..........................................................................................................................................................212 Track rollers,grease ................................................................................................................................................213 Track tensioner .....................................................................................................................................................214 Pressure-accumulator inspection regulations .........................................................................................................................215 Checking the gas charging pressure in the pressure accumulator.......................................................................................................215 SWING RING ..............................................................................................................................................................216 Swing ring - Instructions............................................................................................................................................216 Bearing races........................................................................................................................................................216 CENTRAL LUBRICATING .....................................................................................................................................................218 Design ..............................................................................................................................................................218 Function ............................................................................................................................................................219 Filling up the grease container .....................................................................................................................................220 Breather filter .....................................................................................................................................................220 Checking the greasing pressure ......................................................................................................................................221 Checking the greasing pressure ......................................................................................................................................222 Unblocking a grease line ............................................................................................................................................223 Unblocking a grease line ............................................................................................................................................223 Oilfilter (hydraulic circuit grease pump) ...........................................................................................................................224 Grease filter (Filling the grease container) ........................................................................................................................225 Grease filter (Grease lines) ........................................................................................................................................226 OTHER MAINTENANCE .......................................................................................................................................................227 Equipment check .....................................................................................................................................................228 LADDER (OPTIONAL) .......................................................................................................................................................229 Pressure-accumulator inspection regulations ........................................................................................................................230 Checking the gas charging pressure in the pressure accumulator ......................................................................................................230 ON-BOARD CRANE (OPTIONAL) ...............................................................................................................................................231 On-board crane, monitoring, warning and control elements ............................................................................................................231 On-board crane, checking ............................................................................................................................................231 On-board crane, drive unit ..........................................................................................................................................232 On-board crane, servicing ...........................................................................................................................................232 On-Board crane, checking tightness of fastening bolts ...............................................................................................................233 PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ..............................................................................................................234 Putting the excavator out of operation...............................................................................................................................234 Battery storage .....................................................................................................................................................234 Recommissioning .....................................................................................................................................................234 NOTES ...................................................................................................................................................................235 4 REPAIR WORK................................................................................................................................................................237 REPAIR WORK - SAFETY INSTRUCTIONS........................................................................................................................................239 REPAIR WORK, FIRE AND EXPLOSION HAZARD ..................................................................................................................................241 REPAIR WORK, ENGINE......................................................................................................................................................242 ELECTRICAL SYSTEM .......................................................................................................................................................243 Assisted starting (with jumper cables) โ Safety instructions ........................................................................................................243 Assisted starting (with jumper cables)...............................................................................................................................243 Starting the engine with jumper cables (external batteries ..........................................................................................................243 HYDRAULIC SYSTEM; REPAIR INSTRUCTIONS ...................................................................................................................................245 Hydraulic hoses โ Instructions .....................................................................................................................................245 PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..............................................................................................................................246 WELDING OPERATIONS - SAFETY INSTRUCTIONS ................................................................................................................................247 NOTES ...................................................................................................................................................................249 5 ANNEX......................................................................................................................................................................251 TROUBLESHOOTING .........................................................................................................................................................253 Instructions on troubleshooting .....................................................................................................................................253 Layout of the fault table ...........................................................................................................................................253 Possible causes .....................................................................................................................................................253 Measures ............................................................................................................................................................253 Section .............................................................................................................................................................253 FAULT TABLES ............................................................................................................................................................254 Combustion engine - Fault table .....................................................................................................................................254 Working hydraulics โ Fault table ....................................................................................................................................255 Track drive โ Fault table ...........................................................................................................................................256 Swing mechnism โ Fault table ........................................................................................................................................257 Central lubricating system โ Fault table ............................................................................................................................258 HYDRAULIC CIRCUIT DIAGRAM ...............................................................................................................................................259 ABBREVIATIONS ...........................................................................................................................................................261 ABBREVIATIONS ...........................................................................................................................................................262 TECHNICAL DATA ..........................................................................................................................................................263 Product Specification Sheet.......................................................................................................................................... 0 RH340B_page 1....................................................................................................................................................265 RH340B_page 2....................................................................................................................................................266 RH340B_page 3....................................................................................................................................................267 RH340B_page 4....................................................................................................................................................268 RH340B_page 5....................................................................................................................................................269 RH340B_page 6....................................................................................................................................................270 RH340B_page 7....................................................................................................................................................271 RH340B_page 8....................................................................................................................................................272 NOTES ...................................................................................................................................................................273 6 INDEX......................................................................................................................................................................275
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