CAT Bucyrus RH 200 Hydraulic Excavator Operating Instructions Manual BI651525 – PDF DOWNLOAD

Description

CAT Bucyrus RH 200 Hydraulic Excavator Operating Instructions Manual BI651525 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus RH 200 Hydraulic Excavator Operating Instructions Manual BI651525 – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF

DESCRIPTION:

CAT Bucyrus RH 200 Hydraulic Excavator Operating Instructions Manual BI651525 – PDF DOWNLOAD

OPERATING INSTRUCTIONS RH 200
Preface

• These operating instructions are designed to familiarize the operator with the machine and its designated use. The instruction manual contains important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
• The instruction manual must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the operator’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed. [1] The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
• This can be acquired, for example, in several days’ instruction by a qualified O&K-Mining mechanic or by attending an O&K-Mining training course for operators or maintenance personnel. The O&K-Mining after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions. All O&K-Mining operating manuals are issued in German and then translated. Even a good translation may give rise to questions which O&K-Mining will be pleased to answer.
• The operating instructions are not working instructions for carrying out major repairs. Such work is willingly done for you by the O&K-Mining aftersales service. The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately.
• The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus RH 200 Hydraulic Excavator Operating Instructions Manual BI651525 – PDF DOWNLOAD

PART 1 – INTRODUCTION
Preface 3
Warranty 3
FUNDAMENTAL SAFETY INSTRUCTIONS 4
Warnings and symbols 4
DESIGNATED USE 4
Organizational measures 5
Selection and qualification of personnel – basic responsibilities 6
Safety instructions governing specific operational phases
Standard operation 6
Special work in conjunction with utilization of the machine – maintenance and repairs during operation –
disposal of parts and consumables 7
Warning of special dangers
Electric energy 8
Gas, dust, steam and smoke 8
Hydraulic and pneumatic equipment 9
Noise 9
Oil, grease and other chemical substances 9
Transporting and recommissioning 9
Fire and Explosion Hazard 10
NOTES 11
PART 2 – OPERATION
Operation – Safety instructions 15
Fire and Explosion Hazard 17
DESCRIPTION OF THE EXCAVATOR
Excavator layout 19
Undercarriage 19
Superstructure 19
Loading bucket 19
Backhoe bucket 19
Undercarriage 20
Superstructure 20
Drive unit 20
Hydraulic system 20
Pump-Managing-System 20
Demand control / Zero-flow regulation 20
Automatic engine speed reduction 20
Board-Control-System (BCS) 20
Electrical system 20
Signs 23
Warning and instruction signs 23
Machine number 23
Engine number 23
Component numbers 23
Entering and leaving the machine – Safety instructions 24
Access 24
Escape ladder 24
Access lighting 25
Ramp-type ladder (optional) 26
Ramp lighting 26
Cab interior lamp 27
Servicing lighting 27
EMERGENCY STOP pushbutton 28
Windscreen washer 28
Driver’s seat 29
Adjusting the backrest 29
Adjusting the lumbar support 29
Adjusting the seat cushion 29
Adjusting the armrest 29
Fore-and-aft adjustment 29
Adjusting the seat suspension 29
Fore-and-aft adjustment of the seat plate 29
Fire-extinguisher 30
Extinguishing agent 30
Handling 30
Inspection 30
Fire extinguishing system (optional) 30
Inspection 30
MONITORING, WARNING AND CONTROL ELEMENTS 32
PUTTING THE MACHINE INTO OPERATION 56
Refuelling
Refuelling – Safety instructions 56
Filling in fuel 56
Service station (tanklift) 56
Lowering the service station 57
Raising the service station 57
Refilling and draining 57
Measuring devices for fluids 58
Switching the electrical system on and off 62
Battery main switch 62
Starting and stopping the engines 63
Starting the engines 63
Starting the engines with the cold-starting aid 64
Shutting off the engines 65
Emergency – stop 65
Ventilation / heating
Heating 66
Ventilation 66
Heating 66
Air conditioner (optional) 67
Ventilation 67
Heating 67
Driving 69
TRAVELLING
Superstructure basic position 70
Travelling forwards/backwards 70
Regulating the travelling speed 71
Travelling uphill and downhill 71
Cornering 71
Turning 71
Note 72
Travelling over long distances 73
Locking the superstructure 74
Track parking brake 74
Transporting the machine
Transport – Safety instructions 75
Transport 75
Working operation – Safety instructions 76
WORKING OPERATION
Before starting work 78
Switching on the servo control 78
Slewing and braking the superstructure 78
Braking the superstructure 78
Working 79
Raising and lowering the boom 79
Extending and retracting the bucket or backhoe bucket stick 79
Filling and emptying the bucket or the backhoe 79
Opening and closing the bottom-dump bucket 79
After daily operation 80
Parking the machine 80
ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
Securing the machine 83
Corrosion protection for pins and bearings (bushings and hubs)
Part nos for Voler A C 84
Application of Voler A C 84
NOTES 85
PART 3 – INSPECTION AND SERVICING
Inspection and servicing – Safety instructions 89
Fire and Explosion Hazard 92
Inspection and servicing plans – Instructions
Intervals 95
Change of engine oil 95
Air-intake system 95
Oils / Greases 95
Cleaning jobs 95
Plan V 97
Plan N 99
Plan T 101
Plan W 101
Plan T 102
Plan W 102
Plan A 103
Plan B 103
Plan C 103
Plan D 103
Plan E 103
Plan A 104
Plan B 104
Plan C 104
Plan D 104
Plan E 104
Plan A 105
Plan B 105
Plan C 105
Plan D 105
Plan E 105
Plan A 106
Plan B 106
Plan C 106
Plan D 106
Plan E 106
Plan A 107
Plan B 107
Plan C 107
Plan D 107
Plan E 107
Plan A 108
Plan B 108
Plan C 108
Plan D 108
Plan E 108
LUBRICATING CHART – GREASE (Loading bucket)
Lubricating chart – Grease / Loading bucket 111
Filling quantities – Grease 111
LUBRICATING CHART – GREASE (Backhoe bucket)
Lubricating chart – Grease / Loading bucket 113
Filling quantities – Grease 113
INSPECTION PLAN – OIL
Inspection plan – Oil 115
Filling quantities – Oil 116
Filling quantities – other 116
LUBRICANTS 117
Oils for combustion engines and compressors (selection) 117
Oils for hydraulic systems (selection) 118
Oils for gearboxes (selection) 119
Greases for bearings and slewing rings 120
SERVICING WORK
Hose line for oil and cooling liquid changes 121
ENGINE
Engine – Safety instructions 122
Checking the V-belt tension 122
Retensioning the alternator/fan belt 122
Checking and adjusting the valve clearance 122
Checking the engine oil level / Topping up 122
Checking the oil level in the engine oil reservoir / topping up (optional) 123
Changing the engine oil 124
Draining off engine oil 124
Drawing off engine oil with the service station (optional equipment) 124
Filling in engine oil 125
Filling in engine oil through the service station (optional) 125
Draining the oil off the engine oil reservoir (optional) 126
Filling in engine oil 126
Replacing the engine oil filter 127
Main-flow oil filters 127
Bypass oil filters 127
Replacing the oil filter for engine oil reservoir (optional) 128
Oil filters 128
Centrifuge (optional) 129
Eliminator filter and centrifuge 130
Centrifuge 130
Dismantling the centrifuge 130
Cleaning the centrifuge 131
Assembling the centrifuge 131
COOLING SYSTEM
Temperature 132
Radiators 132
Cooling-liquid level 132
Topping up cooling liquid 133
Topping up cooling liquid (optional equipment) 134
Cooling liquid 134
Draining off cooling liquid 134
Drawing off cooling liquid (optional equipment) 135
Filling in cooling liquid 136
Filling in cooling liquid (optional equipment) 136
Testing the cooling liquid composition 136
Water filter 137
AIR-INTAKE SYSTEM
Main filter elements 138
Removal and installation 138
Checking and cleaning the main filter element 139
Safety filter element 140
Replacement 140
Air-intake lines 140
Dust collection 140
FUEL SYSTEM
Fuel system – Safety instructions 141
Replacing the fuel filter 141
Venting the fuel system 142
Cleaning the fuel tanks 142
Water trap (option) 144
Servicing 144
Draining off water 144
ELECTRICAL SYSTEM
Electrical system – Safety instructions 145
Alternator – Instructions 145
Battery main switches / Main fuse 146
Battery 146
Checking the battery fluid level 146
Checking the battery charge 146
Removing and installing the battery 147
Switchgear cabinet 148
Breather filter 148
HYDRAULIC SYSTEM
Hydraulic system – Safety instructions 149
Depressurizing the hydraulic system 149
Checking the hydraulic oil level / Topping up with oil 150
Changing the hydraulic oil return-flow filter 152
Bypass valves 154
Cleaning the filter screens 154
Replacing the bypass valves and the sealing rings 154
Breather filter 155
Replacing the filter elements 155
High-pressure filter for working hydraulics 156
Checking/cleaning the filter elements 156
Replacing the filter elements 156
High-pressure filter for the servo circuit 157
Checking/cleaning the filter elements 157
Replacing the filter elements 157
High-pressure filter for feeding circuits and slewing pumps 158
Checking/cleaning the filter element 158
Replacing the filter elements 158
High-pressure filter for slewing circuit 159
Checking/cleaning the filter element 159
Replacing the filter elements 159
Changing the hydraulic oil 160
Drawing/draining off the hydraulic oil 160
Drawing off hydaulic oil 161
Cleaning the hydraulic oil reservoir 161
Filling in hydraulic oil 162
Venting the hydraulic system 163
Venting the hydraulic components 163
Cleaning the hydraulic oil cooler 164
Cleaning 164
PUMP TRANSFER GEARBOX
Checking the gearbox oil level / Topping up with oil 165
Changing the gearbox oil 165
Draining off oil 165
Drawing off oil (optional equipment) 166
Filling in oil 166
Gearbox venting 167
Pump transfer gearbox lube oil filters 168
SLEWING GEARBOX
Gearbox – Checking the oil level / Topping up with oil 169
Changing the gearbox oil 169
Draining off oil 169
Filling in new oil / Topping up 170
Gearbox venting 170
Venting bore 170
Slewing gear neck 170
TRAVEL GEARBOXES
Travel gearbox – Checking the oil level / Topping up 171
Travel gearbox – Changing the oil 171
Gearbox – Draining off oil 171
Gearbox – Filling in oil 171
Pre-chamber – Draining off oil 172
Pre-chamber – Filling in oil 172
Breather filter 172
CRAWLER TRACKS
Cleaning 173
Track rollers 173
Track roller fastening 174
Support rollers 174
Support roller fastening 174
Track tensioner 174
Design 174
Technical data 175
Function 175
Pressure-accumulator inspection regulations 176
Extract from the German regulations 176
Extract from the German acceptance regulations 176
Checking the gas charging pressure in the pressure accumulator 176
Idlers 177
Checking the oil level 177
Filling in oil 177
Greasing the idler guides 177
SLEWING RING
Slewing ring – Instructions 178
Bearing races 178
Internal gearing 178
Slewing ring – Checking the grease filling 179
Slewing ring – Filling in grease 179
Slewing ring – Checking the screws for tightness 179
CENTRAL LUBRICATING SYSTEM
Design and function 180
Lube cycle / Pause period 180
Replacing the grease container 181
Unblocking a grease line 182
Cleaning the grease sieve 182
Cleaning 182
COMPRESSED-AIR SYSTEM
Air compressor 183
Air reservoir 183
Reservoir 183
Air drier (optional) 183
HEATING/AIR-CONDITIONER
Heating 184
Cleaning the filter mat and oil cooler 184
Air conditioner 184
Replacing the filters 184
OTHER MAINTENANCE
Engine 185
Cleaning 185
Means of fastening 185
Cooling system 185
Exhaust system 185
RAMP-TYPE LADDER (optional)
Guide pulleys and locking bolt 186
Pressure-accumulator inspection regulations 187
Extract from the German regulations 187
Extract from the German acceptance regulations 187
Checking the gas charging pressure in the pressure accumulator 187
ON-BOARD CRANE (optional)
Monitoring, warning and control elements 188
Checking the on-board crane 188
Extract from the inspection and testing regulations 188
Drive unit 189
Crane engine 189
Air-intake system 189
Hydraulic system 189
On-board crane 189
Servicing 189
ALTERNATOR (optional)
Drive engine 190
PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
Putting the excavator out of operation 191
Battery storage 191
Recommissioning 191
NOTES 193

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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