Cat Bucyrus RH 170B Hydraulic Excavator Operating Instructions Manual BI651412 – PDF DOWNLOAD

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Cat Bucyrus RH 170B Hydraulic Excavator Operating Instructions Manual BI651412 – PDF DOWNLOAD

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Cat Bucyrus RH 170B Hydraulic Excavator Operating Instructions Manual BI651412 – PDF DOWNLOAD

Language : English
Pages : 310
Downloadable : Yes
File Type : PDF

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Cat Bucyrus RH 170B Hydraulic Excavator Operating Instructions Manual BI651412 – PDF DOWNLOAD

OPERATING INSTRUCTIONS RH200
Introduction
PREFACE

• These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
• This can be acquired, for example, in several days’ instruction by a qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for operators or maintenance personnel. The Bucyrus HEX after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
• 1 Complies with VDMA recommendation “Operating instructions” All Bucyrus HEX operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Bucyrus HEX will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Bucyrus HEX aftersales service.
• The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you.

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TABLE OF CONTENTS:

Cat Bucyrus RH 170B Hydraulic Excavator Operating Instructions Manual BI651412 – PDF DOWNLOAD

1 INTRODUCTION............................................................................................................................................................... 13
	PREFACE ................................................................................................................................................................. 15
	WARRANTY ................................................................................................................................................................ 16
	FUNDAMENTAL SAFETY INSTRUCTIONS.......................................................................................................................................... 17
		Warnings and symbols................................................................................................................................................. 17
	DESIGNATED USE........................................................................................................................................................... 18
	ORGANIZATIONAL MEASURES.................................................................................................................................................. 19
		Selection and qualification of personnel; basic responsibilities..................................................................................................... 20
		Safety instructions governing specific operational phases............................................................................................................ 20
		Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 21
		Warning of special dangers........................................................................................................................................... 22
		Gas, dust, steam and smoke .......................................................................................................................................... 22
		Hydraulic equipment ................................................................................................................................................. 23
	FIRE AND EXPLOSION HAZARD................................................................................................................................................ 24
	NOTES ................................................................................................................................................................... 25
2 OPERATION.................................................................................................................................................................. 27
	OPERATION - SAFETY INSTRUCTIONS ......................................................................................................................................... 29
		Operating Instructions, where to store it in the driver’s cab ....................................................................................................... 30
	FIRE AND EXPLOSION HAZARD................................................................................................................................................ 31
	DESCRIPTION OF THE EXCAVATOR............................................................................................................................................. 32
		Excavator layout .................................................................................................................................................... 33
		Undercarriage ....................................................................................................................................................... 34
		Superstructure ...................................................................................................................................................... 34
		Drive ............................................................................................................................................................... 34
		Hydraulic system .................................................................................................................................................... 34
		Control and Monitoring Platform (CAMP) .............................................................................................................................. 34
		Board-Control-System (BCS) .......................................................................................................................................... 35
		Demand control / Zero-flow regulation................................................................................................................................ 35
		Automatic reset to idling............................................................................................................................................ 35
		Electrical system ................................................................................................................................................... 35
		Signs ............................................................................................................................................................... 37
		Entering and leaving the machine Safety instructions................................................................................................................. 38
		Access ladder lighting .............................................................................................................................................. 38
		Folding ladder (optional) ........................................................................................................................................... 39
		Swinging ladder ..................................................................................................................................................... 40
		Escape ladder (optional) ............................................................................................................................................ 41
		Switching the cab interior lighting on and off ...................................................................................................................... 42
		Switching the maintenance lights on and off ......................................................................................................................... 43
		Emergency shut-off function ......................................................................................................................................... 44
		Shutting off the supply voltage (battery main switch) ............................................................................................................... 45
		Driver’s seat  ...................................................................................................................................................... 46
		Trainer's / instructor's seat ....................................................................................................................................... 48
		Windscreen washer ................................................................................................................................................... 48
		Fire extinguisher.................................................................................................................................................... 49
		Fire extinguisher (option) .......................................................................................................................................... 49
		Automatic fire-extinguishing system (optional) ...................................................................................................................... 50
		Harness (optional) .................................................................................................................................................. 51
	MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................ 54
		Engine 1 (LH), control and monitoring ............................................................................................................................... 61
		Engine 2 (RH), control and monitoring ............................................................................................................................... 63
	PUTTING THE MACHINE INTO OPERATION ...................................................................................................................................... 80
		Refuelling .......................................................................................................................................................... 80
		Back-up heating (option), filling in fuel ........................................................................................................................... 81
		Service station (tanklift) .......................................................................................................................................... 81
		Switching the electrical system on and off .......................................................................................................................... 87
		Engines, emergency shut-off ......................................................................................................................................... 87
		Preheating system for engine and hydraulic oil (optional) ........................................................................................................... 88
		Fuel preheating system (optional) ................................................................................................................................... 89
	STARTING AND STOPPING THE ENGINES ....................................................................................................................................... 90
		Starting the engines ................................................................................................................................................ 90
		Starting the left-hand engine........................................................................................................................................ 90
		Starting the right-hand engine....................................................................................................................................... 90
		Engines – adjusting the speed ....................................................................................................................................... 91
		Starting the engines at low temperatures ............................................................................................................................ 91
		Shutting off the engines ............................................................................................................................................ 92
		Shutting off the left-hand engine.................................................................................................................................... 92
		Shutting off the right-hand engine................................................................................................................................... 92
	AIR CONDITIONER (OPTIONAL) .............................................................................................................................................. 93
		Back-up heating driver’s cab (optional) ............................................................................................................................. 93
		Back-up heating (optional) .......................................................................................................................................... 94
	TRAVELLING, SAFETY INSTRUCTIONS ......................................................................................................................................... 95
	TRAVELLING .............................................................................................................................................................. 96
		Superstructure basic position ....................................................................................................................................... 96
		Travelling forwards/backwards ....................................................................................................................................... 96
		Superstructure holding brake ........................................................................................................................................100
		Track parking brake .................................................................................................................................................100
	TRANSPORTING THE MACHINE ................................................................................................................................................101
		Transport - Safety instructions .....................................................................................................................................101
	WORKING OPERATION - SAFETY INSTRUCTIONS .................................................................................................................................102
	WORKING OPERATION .......................................................................................................................................................104
		Before starting work ................................................................................................................................................104
		Activating the electronic excavator control .........................................................................................................................104
		Swinging the superstructure .........................................................................................................................................105
		Braking the superstructure ..........................................................................................................................................105
		Working .............................................................................................................................................................106
		After daily operation ...............................................................................................................................................107
	ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS ......................................................................................................................108
		Securing the machine ................................................................................................................................................109
	CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ..........................................................................................................110
	NOTES ...................................................................................................................................................................111
3 INSPECTION AND SERVICING...................................................................................................................................................113
	INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ..........................................................................................................................115
	INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD ................................................................................................................121
	INSPECTION AND SERVICING PLANS - INSTRUCTIONS ...........................................................................................................................123
		Intervals............................................................................................................................................................123
		Change of engine oil l...............................................................................................................................................123
		Air-intake system ...................................................................................................................................................123
		Oils / Greases ......................................................................................................................................................123
		Cleaning jobs .......................................................................................................................................................123
		Components ..........................................................................................................................................................123
		Plan V ..............................................................................................................................................................125
		Plan N ..............................................................................................................................................................127
		Plan T and W.........................................................................................................................................................129
		Plan A – E ..........................................................................................................................................................131
	LUBRICATING CHART – GREASE ..............................................................................................................................................140
		Lubricating chart – Grease (legend) .................................................................................................................................141
		Filling quantities - Grease..........................................................................................................................................141
	INSPECTION PLAN - OIL ...................................................................................................................................................142
		Inspection plan – Oil (legend) ......................................................................................................................................143
		Filling quantities - oil ............................................................................................................................................144
		Filling quantities - other...........................................................................................................................................144
	LUBRICANTS ..............................................................................................................................................................145
		Notes on the selection of oils and greases ..........................................................................................................................145
		Avoid mixing of different hydraulic fluids ..........................................................................................................................145
		I. Oils for combustion engines ......................................................................................................................................146
		II. Oils for hydraulic system .......................................................................................................................................147
		III.a Oils for pump gearboxes .......................................................................................................................................148
		III.b Oils for swing gearboxes ......................................................................................................................................149
		III.c Oils for travel gearboxes .....................................................................................................................................150
		V. Greases for bearings and swing rings .............................................................................................................................151
	SERVICING WORK ..........................................................................................................................................................152
		Hose line for oil and cooling liquid changes ........................................................................................................................152
	ENGINE ..................................................................................................................................................................153
		Engine - Safety instructions ........................................................................................................................................153
		Engine oil, checking the level / topping up .........................................................................................................................154
		Engine oil reservoir, checking the oil level / topping up ...........................................................................................................155
		Engine oil, change ..................................................................................................................................................156
		Engine oil reservoir, draining the oil off ..........................................................................................................................158
		Engine oil filter, replace  r........................................................................................................................................160
		Engine oil reservoir, replacing the oil filters .....................................................................................................................161
		Centrifuge (optional) ...............................................................................................................................................162
		Eliminator filter and centrifuge (optional) .........................................................................................................................163
		Cold-starting fluid (ether) - Replacing the pressure vessel .........................................................................................................165
	COOLING SYSTEM ..........................................................................................................................................................166
		Temperature .........................................................................................................................................................166
		Radiators ...........................................................................................................................................................167
		Cooling liquid, change ..............................................................................................................................................169
		Water filter, replace ...............................................................................................................................................171
	AIR-INTAKE SYSTEM .......................................................................................................................................................172
		Main filter elements, removal and installation ......................................................................................................................173
		Main filter elements, checking and cleaning .........................................................................................................................174
		Safety filter element, replace ......................................................................................................................................175
		Air-intake lines ....................................................................................................................................................176
		Dust collection .....................................................................................................................................................176
	FUEL SYSTEM .............................................................................................................................................................177
		Fuel system, Safety instructions ....................................................................................................................................177
		Fuel filter, replace ................................................................................................................................................177
		Fuel system, venting ................................................................................................................................................178
		Cleaning the fuel tanks .............................................................................................................................................178
		Water trap (option) .................................................................................................................................................180
	ELECTRICAL SYSTEM  ......................................................................................................................................................182
		Electrical system - Safety instructions .............................................................................................................................182
		Alternator - Instructions ...........................................................................................................................................182
		Battery .............................................................................................................................................................183
		Switchgear cabinet ..................................................................................................................................................185
		Floodlight projector, replacing the lamp ............................................................................................................................187
	HYDRAULIC SYSTEM ........................................................................................................................................................189
		Hydraulic system - Safety instructions ..............................................................................................................................189
		Depressurizing the hydraulic system .................................................................................................................................189
		Checking the hydraulic oil level ....................................................................................................................................190
		Changing the hydraulic oil return-flow (hydraulic oil reservoir) ....................................................................................................192
		Bypass valves (hydraulic oil reservoir) .............................................................................................................................194
		Replacing the bypass valves and sealing rings .......................................................................................................................194
		Replacing the hydraulic oil return-flow filters (filter housing cooling system) .....................................................................................195
		Bypass valves (filter housing - cooling system) .....................................................................................................................196
		Breather filter .....................................................................................................................................................197
		Filter (control circuit and auxiliary control circuit)...............................................................................................................198
		High-pressure filter for working hydraulics .........................................................................................................................199
		High-pressure filters for the servo circuit .........................................................................................................................200
		High-pressure filters for feeding circuits and slewing pumps ........................................................................................................201
		Changing the hydraulic oil ..........................................................................................................................................202
		Venting the hydraulic system.........................................................................................................................................205
		Cleaning the hydraulic oil cooler....................................................................................................................................206
		Electronic excavator control.........................................................................................................................................207
		Pressure accumulator - Emergency lowering............................................................................................................................208
	PUMP TRANSFER GEARBOX ...................................................................................................................................................209
		Checking the gearbox oil level / Topping up with oil ................................................................................................................209
		Changing the gearbox oil ............................................................................................................................................210
		Gearbox venting .....................................................................................................................................................212
		Pump transfer gearbox lube oil filters ..............................................................................................................................213
	SWING GEARBOX ...........................................................................................................................................................214
		Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................214
		Changing the gearbox oil ............................................................................................................................................214
		Gearbox venting .....................................................................................................................................................215
	TRAVEL GEARBOX ..........................................................................................................................................................216
		Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................216
		Pre-chamber / spur wheel section, Check the oil level / Top up with oil .............................................................................................216
		Hydraulic motor chamber - Check the oil level / Top up with oil .....................................................................................................216
		Travel gearbox, Changing oil ........................................................................................................................................217
		Pre-chamber / spur wheel section, Changing oil ......................................................................................................................217
		Hydraulic motor chamber, Changing oil ...............................................................................................................................218
		Breather filter, Clean / Replace ....................................................................................................................................218
	CRAWLER TRACKS ..........................................................................................................................................................219
		Track roller, Support roller ........................................................................................................................................220
		Track tensioner .....................................................................................................................................................221
		Pressure-accumulator inspection regulations .........................................................................................................................222
		Checking the gas charging pressure in the pressure accumulator.......................................................................................................222
	SWING RING ..............................................................................................................................................................223
		Swing ring - Instructions............................................................................................................................................223
		Bearing races........................................................................................................................................................223
	CENTRAL LUBRICATING .....................................................................................................................................................225
		Design ..............................................................................................................................................................225
		Function ............................................................................................................................................................226
		Filling up the grease container .....................................................................................................................................227
		Breather filter .....................................................................................................................................................227
		Checking the greasing pressure ......................................................................................................................................228
		Unblocking a grease line.............................................................................................................................................229
		Oilfilter (hydraulic circuit grease pump) ...........................................................................................................................230
		Grease filter (Filling the grease container) ........................................................................................................................231
		Grease filter (Grease lines) ........................................................................................................................................232
	OTHER MAINTENANCE .......................................................................................................................................................233
		Engine ..............................................................................................................................................................233
		Heating and air conditioning ........................................................................................................................................233
		Hydraulic ladder, pressure accumulator ..............................................................................................................................234
		Pressure-accumulator inspection regulations .........................................................................................................................235
		Extract from the German regulations..................................................................................................................................235
		Checking the gas charging pressure in the pressure accumulator.......................................................................................................235
	ON-BOARD CRANE (OPTIONAL) ...............................................................................................................................................236
		Monitoring, warning and control elements ............................................................................................................................236
		Checking the on-board crane..........................................................................................................................................236
		Drive unit ..........................................................................................................................................................237
		On-board crane.......................................................................................................................................................237
		On-Board crane, checking tightness of fastening bolts ...............................................................................................................238
	PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ..............................................................................................................239
		Putting the excavator out of operation...............................................................................................................................239
		Battery storage......................................................................................................................................................239
		Recommissioning......................................................................................................................................................240
	NOTES  ..................................................................................................................................................................241
4 REPAIR WORK................................................................................................................................................................243
	REPAIR WORK - SAFETY INSTRUCTIONS........................................................................................................................................245
	REPAIR WORK, FIRE AND EXPLOSION HAZARD ..................................................................................................................................247
	REPAIR WORK, ENGINE......................................................................................................................................................248
	ELECTRICAL SYSTEM .......................................................................................................................................................249
		Assisted starting (with jumper cables) – Safety instructions ........................................................................................................249
		Assisted starting (with jumper cables)...............................................................................................................................249
		Starting the engine with jumper cables (external batteries ..........................................................................................................249
	HYDRAULIC SYSTEM ........................................................................................................................................................251
		Repair instructions .................................................................................................................................................251
		Hydraulic hoses – Instructions  .....................................................................................................................................251
	PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..............................................................................................................................252
	WELDING OPERATIONS - SAFETY INSTRUCTIONS ................................................................................................................................253
	NOTES ...................................................................................................................................................................255
5 ANNEX......................................................................................................................................................................257
	BOARD-CONTROL-SYSTEM ....................................................................................................................................................259
		BCS III, what’s that? ...............................................................................................................................................259
		The keys on the front side ..........................................................................................................................................260
		Other elements on the front side ....................................................................................................................................260
		BCSIII, the start screen ............................................................................................................................................261
		Information given on the start screen, top section ..................................................................................................................262
		Information given on the start screen, central section ..............................................................................................................263
		Information given on the start screen, lower section ................................................................................................................264
		Information given on the “Service” screen ...........................................................................................................................265
		Engine data screen ..................................................................................................................................................266
		Hydraulic data screen ...............................................................................................................................................267
		Lubrication data screen .............................................................................................................................................268
		Controls adjustment data screen .....................................................................................................................................269
		View documents screen ...............................................................................................................................................270
		Signal table screen .................................................................................................................................................271
		Signal table screen, location .......................................................................................................................................272
		Signal table screen, diagram ........................................................................................................................................273
		Signal table screen, diagram configuration ..........................................................................................................................274
		Code table screen ...................................................................................................................................................275
		BCS III, interfaces .................................................................................................................................................276
		USB interface, data storage .........................................................................................................................................276
		Saving data to a USB stick ..........................................................................................................................................277
		Saving data to a USB stick, continued ...............................................................................................................................278
		Saving data to a USB stick, continued ...............................................................................................................................279
		BCSIII, cleaning ....................................................................................................................................................280
		BCSIII, disposal ....................................................................................................................................................280
	TROUBLESHOOTING .........................................................................................................................................................282
		Instructions on troubleshooting .....................................................................................................................................282
		Layout of the fault table ...........................................................................................................................................282
		Possible causes .....................................................................................................................................................282
		Measures ............................................................................................................................................................282
		Section .............................................................................................................................................................282
	FAULT TABLES ............................................................................................................................................................283
		Combustion engine - Fault table .....................................................................................................................................283
		Working hydraulics – Fault table ....................................................................................................................................284
		Track drive – Fault table ...........................................................................................................................................285
		Swing mechnism – Fault table ........................................................................................................................................286
		Central lubricating system – Fault table ............................................................................................................................287
	ENGINE ELECTRONIC UNIT, DISPLAYING STORED FAULT CODES ...................................................................................................................288
		Engine electronics, displaying faults ...............................................................................................................................288
		Engine electronic, displaying faults in memory ......................................................................................................................288
	HYDRAULIC CIRCUIT DIAGRAM ...............................................................................................................................................289
	ABBREVIATIONS ...........................................................................................................................................................290
		ABBREVIATIONS........................................................................................................................................................291
	TECHNICAL DATA ..........................................................................................................................................................292
	Technical Data Sheet.....................................................................................................................................................  0
		RH170B_DataSheet_english_Seite_1.....................................................................................................................................293
		RH170B_DataSheet_english_Seite_2.....................................................................................................................................294
		RH170B_DataSheet_english_Seite_3.....................................................................................................................................295
		RH170B_DataSheet_english_Seite_4.....................................................................................................................................296
		RH170B_DataSheet_english_Seite_5.....................................................................................................................................297
		RH170B_DataSheet_english_Seite_6.....................................................................................................................................298
		RH170B_DataSheet_english_Seite_7.....................................................................................................................................299
		RH170B_DataSheet_english_Seite_8.....................................................................................................................................300
	NOTES ...................................................................................................................................................................302
6 INDEX......................................................................................................................................................................305

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