Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651424 – PDF DOWNLOAD

Description

Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651424 – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651424 – PDF DOWNLOAD

Language : English
Pages : 289
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651424 – PDF DOWNLOAD

OPERATING INSTRUCTIONS RH170
Introduction
PREFACE

• These operating instructions are designed to familiarize the operator with the machine and its designated use. The operating instructions contain important information on how to operate the machine safely, properly and with maximum efficiency. Observing these instructions helps to prevent hazardous situations, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
• The operating instructions must be supplemented by the respective national rules and regulations for accident prevention and environmental protection. The operating instructions must always be available in the driver’s cab of the machine. The operating instructions must be read and put into practice by any person in charge of carrying out work with or on the machine, such as

• In addition to the operating instructions and the mandatory rules and regulations for accident prevention and environmental protection in the user’s country and at the place where the machine is to be used, the generally recognized technical rules for safe and proper working must be observed 1 The operating instructions are directed to the construction- machine specialist. They cannot provide basic know-how.
• This can be acquired, for example, in several days’ instruction by a qualified Bucyrus HEX mechanic or by attending an Bucyrus HEX training course for operators or maintenance personnel. The Bucyrus HEX after-sales service will be pleased to deal with any queries you may have after reading through the operating instructions.
• 1 Complies with VDMA recommendation “Operating instructions” All Bucyrus HEX operating manuals are issued in German and then translated. Even a good translation may give rise to questions which Bucyrus HEX will be pleased to answer. The operating instructions are not work instructions for carrying out major repairs. Such work is willingly done for you by the Bucyrus HEX aftersales service.
• The documentation relating to the machine is listed according to scope, quantity and language in the shipping note of the machine or in the covering letter if supplied separately. The operating instructions and spare-parts list are marked with the serial number of the machine. On taking receipt of the consignment, please check that the documentation is complete and in the language requested by you

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus RH 170 Hydraulic Excavator Operating Instructions Manual BI651424 – PDF DOWNLOAD

1 INTRODUCTION............................................................................................................................................................... 11
	PREFACE ................................................................................................................................................................. 13
	WARRANTY ................................................................................................................................................................ 14
	FUNDAMENTAL SAFETY INSTRUCTIONS ......................................................................................................................................... 15
		Warnings and symbols ................................................................................................................................................ 15
	DESIGNATED USE .......................................................................................................................................................... 16
	ORGANIZATIONAL MEASURES ................................................................................................................................................. 17
		Selection and qualification of personnel; basic responsibilities .................................................................................................... 19
		Safety instructions governing specific operational phases ........................................................................................................... 19
		Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work; disposal of parts and consumables.... 20
		Warning of special dangers........................................................................................................................................... 21
		Gas, dust, steam and smoke .......................................................................................................................................... 21
		Hydraulic equipment ................................................................................................................................................. 21
	FIRE AND EXPLOSION HAZARD ............................................................................................................................................... 23
	NOTES ................................................................................................................................................................... 24
2 OPERATION.................................................................................................................................................................. 27
	OPERATION - SAFETY INSTRUCTIONS.......................................................................................................................................... 29
	OPERATION, FIRE AND EXPLOSION HAZARD .................................................................................................................................... 31
	DESCRIPTION OF THE EXCAVATOR............................................................................................................................................. 32
		Excavator layout..................................................................................................................................................... 33
		Undercarriage........................................................................................................................................................ 34
		Superstructure....................................................................................................................................................... 34
		Drive................................................................................................................................................................ 34
		Hydraulic system..................................................................................................................................................... 34
		Pump Managing System (PMS)........................................................................................................................................... 34
		Stored Program Control (SPC) ........................................................................................................................................ 34
		Central Management System (CMS) ..................................................................................................................................... 34
		Demand control / Zero-flow regulation................................................................................................................................ 35
		Automatic engine speed reduction .................................................................................................................................... 35
		Board-Control-System (BCS) .......................................................................................................................................... 35
		Electrical system ................................................................................................................................................... 35
		Signs ............................................................................................................................................................... 37
		Entering and leaving the machine, Safety instructions................................................................................................................ 38
		Folding ladder (optional) ........................................................................................................................................... 39
		Swinging ladder (optional) .......................................................................................................................................... 40
		Cab interior lamp ................................................................................................................................................... 41
		Servicing lighting .................................................................................................................................................. 42
		Illuminating the control column ..................................................................................................................................... 42
		EMERGENCY STOP switch ............................................................................................................................................... 43
		Windscreen washer ................................................................................................................................................... 44
		Trainer's / instructor's seat ....................................................................................................................................... 44
		Driver's seat ....................................................................................................................................................... 45
		Fire extinguisher ................................................................................................................................................... 47
		Automatic fire-extinguishing system (optional) ...................................................................................................................... 48
		Harness (optional) .................................................................................................................................................. 49
	MONITORING, WARNING AND CONTROL ELEMENTS ................................................................................................................................ 52
	PUTTING THE MACHINE INTO OPERATION ...................................................................................................................................... 82
		Refuelling .......................................................................................................................................................... 82
		Service station (tanklift) .......................................................................................................................................... 82
		Switching the electrical system on and off .......................................................................................................................... 88
	STARTING AND STOPPING THE ENGINES ....................................................................................................................................... 89
		Starting the engines ................................................................................................................................................ 89
		Starting the engines at low temperatures ............................................................................................................................ 90
		Shutting off the engines ............................................................................................................................................ 91
		Emergency - stop .................................................................................................................................................... 91
	AIR CONDITIONER (OPTION)................................................................................................................................................. 92
		Back-up heating (option) ............................................................................................................................................ 93
	TRAVELLING, SAFETY INSTRUCTIONS ......................................................................................................................................... 95
		Superstructure basic position ....................................................................................................................................... 96
		Travel forwards/backwards ........................................................................................................................................... 96
		Emergency machine drive .............................................................................................................................................100
		Superstructure holding brakes .......................................................................................................................................102
		Track parking brake .................................................................................................................................................102
	TRANSPORTING THE MACHINE ................................................................................................................................................103
		Transport - Safety instructions .....................................................................................................................................103
	WORKING OPERATION - SAFETY INSTRUCTIONS .................................................................................................................................104
	WORKING OPERATION .......................................................................................................................................................106
		Before starting work ................................................................................................................................................106
		Swing the superstructure ............................................................................................................................................106
		Braking the superstructure ..........................................................................................................................................106
		Working movements ...................................................................................................................................................107
		After daily operation ...............................................................................................................................................108
	ASSEMBLING WORKING EQUIPMENT - SAFETY INSTRUCTIONS ......................................................................................................................109
		Securing the machine ................................................................................................................................................111
	CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS) ..........................................................................................................112
	NOTES ...................................................................................................................................................................113
3 INSPECTION AND SERVICING...................................................................................................................................................115
	INSPECTION AND SERVICING - SAFETY INSTRUCTIONS ..........................................................................................................................117
	INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD ................................................................................................................123
	INSPECTION AND SERVICING PLANS - INSTRUCTIONS ...........................................................................................................................125
		Intervals............................................................................................................................................................125
		Change of engine oil l...............................................................................................................................................125
		Air-intake system ...................................................................................................................................................125
		Oils / Greases ......................................................................................................................................................125
		Cleaning jobs .......................................................................................................................................................125
		Components ..........................................................................................................................................................125
		Plan V ..............................................................................................................................................................127
		Plan N ..............................................................................................................................................................129
		Plan T and W.........................................................................................................................................................131
		Plan A – E ..........................................................................................................................................................133
	LUBRICATING CHART – GREASE ..............................................................................................................................................142
		Lubricating chart – Grease (legend) .................................................................................................................................143
		Filling quantities - Grease..........................................................................................................................................143
	INSPECTION PLAN - OIL ...................................................................................................................................................144
		Inspection plan – Oil (legend) ......................................................................................................................................145
		Filling quantities - oil ............................................................................................................................................146
		Filling quantities - other...........................................................................................................................................146
	LUBRICANTS ..............................................................................................................................................................147
		Notes on the selection of oils and greases ..........................................................................................................................147
		I. Oils for combustion engines ......................................................................................................................................148
		II. Oils for hydraulic system .......................................................................................................................................149
		III.a Oils for pump gearboxes .......................................................................................................................................150
		III.b Oils for swing gearboxes ......................................................................................................................................151
		III.c Oils for travel gearboxes .....................................................................................................................................152
		V. Greases for bearings and swing rings .............................................................................................................................153
	SERVICING WORK ..........................................................................................................................................................154
		Hose line for oil and cooling liquid changes ........................................................................................................................154
	ENGINE ..................................................................................................................................................................155
		Engine - Safety instructions ........................................................................................................................................155
		Engine oil, checking the level / topping up .........................................................................................................................156
		Engine oil reservoir (optional), checking the oil level / topping up ................................................................................................157
		Engine oil, change ..................................................................................................................................................158
		Engine oil reservoir (optional), draining the oil off ...............................................................................................................160
		Engine oil filter, replace  r........................................................................................................................................162
		Engine oil reservoir (optional), replacing the oil filters ..........................................................................................................163
		Centrifuge (optional) ...............................................................................................................................................164
		Eliminator filter and centrifuge (optional) .........................................................................................................................165
		Cold-starting fluid (ether) - Replacing the pressure vessel .........................................................................................................167
	COOLING SYSTEM ..........................................................................................................................................................168
		Temperature .........................................................................................................................................................168
		Radiators ...........................................................................................................................................................169
		Cooling liquid, change ..............................................................................................................................................171
		Water filter ........................................................................................................................................................174
	AIR-INTAKE SYSTEM .......................................................................................................................................................175
		Main filter elements, removal and installation ......................................................................................................................176
		Main filter elements, checking and cleaning .........................................................................................................................177
		Safety filter element, replace ......................................................................................................................................178
		Air-intake lines ....................................................................................................................................................179
		Dust collection .....................................................................................................................................................179
	FUEL SYSTEM .............................................................................................................................................................180
		Fuel system, Safety instructions ....................................................................................................................................180
		Fuel filter, replace ................................................................................................................................................180
		Fuel system, venting ................................................................................................................................................181
		Cleaning the fuel tanks .............................................................................................................................................181
		Water trap (option) .................................................................................................................................................183
	ELECTRICAL SYSTEM  ......................................................................................................................................................185
		Electrical system - Safety instructions .............................................................................................................................185
		Alternator - Instructions ...........................................................................................................................................185
		Battery .............................................................................................................................................................186
		Switchgear cabinet ..................................................................................................................................................188
		Floodlight projector, replacing the lamp ............................................................................................................................190
	HYDRAULIC SYSTEM ........................................................................................................................................................192
		Hydraulic system - Safety instructions ..............................................................................................................................192
		Depressurizing the hydraulic system .................................................................................................................................192
		Checking the hydraulic oil level ....................................................................................................................................193
		Changing the hydraulic oil return-flow (hydraulic oil reservoir) ....................................................................................................195
		Bypass valves (hydraulic oil reservoir) .............................................................................................................................197
		Replacing the bypass valves and sealing rings .......................................................................................................................197
		Replacing the hydraulic oil return-flow filters (filter housing cooling system) .....................................................................................198
		Bypass valves (filter housing - cooling system) .....................................................................................................................199
		Breather filter .....................................................................................................................................................200
		Filter (control circuit and auxiliary control circuit)...............................................................................................................201
		High-pressure filter for working hydraulics .........................................................................................................................202
		High-pressure filters for the servo circuit .........................................................................................................................203
		High-pressure filters for feeding circuits and slewing pumps ........................................................................................................204
		Changing the hydraulic oil ..........................................................................................................................................205
		Venting the hydraulic system.........................................................................................................................................208
		Cleaning the hydraulic oil cooler....................................................................................................................................209
		Electronic excavator control.........................................................................................................................................210
		Pressure accumulator - Emergency lowering............................................................................................................................211
	PUMP TRANSFER GEARBOX ...................................................................................................................................................212
		Checking the gearbox oil level / Topping up with oil ................................................................................................................212
		Changing the gearbox oil ............................................................................................................................................213
		Gearbox venting .....................................................................................................................................................215
		Pump transfer gearbox lube oil filters ..............................................................................................................................216
	SWING GEARBOX ...........................................................................................................................................................217
		Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................217
		Changing the gearbox oil ............................................................................................................................................217
		Gearbox venting .....................................................................................................................................................218
	TRAVEL GEARBOX ..........................................................................................................................................................219
		Gearbox - Checking the oil level / Topping up with oil ..............................................................................................................219
		Pre-chamber / spur wheel section, Check the oil level / Top up with oil .............................................................................................219
		Hydraulic motor chamber - Check the oil level / Top up with oil .....................................................................................................219
		Travel gearbox, Changing oil ........................................................................................................................................220
		Pre-chamber / spur wheel section, Changing oil ......................................................................................................................220
		Hydraulic motor chamber, Changing oil ...............................................................................................................................221
		Breather filter, Clean / Replace ....................................................................................................................................221
	CRAWLER TRACKS ..........................................................................................................................................................222
		Track roller, Support roller ........................................................................................................................................223
		Track tensioner .....................................................................................................................................................224
		Pressure-accumulator inspection regulations .........................................................................................................................225
		Checking the gas charging pressure in the pressure accumulator.......................................................................................................225
	SWING RING ..............................................................................................................................................................226
		Swing ring - Instructions............................................................................................................................................226
		Bearing races........................................................................................................................................................226
	CENTRAL LUBRICATING .....................................................................................................................................................228
		Design ..............................................................................................................................................................228
		Function ............................................................................................................................................................229
		Filling up the grease container .....................................................................................................................................230
		Breather filter .....................................................................................................................................................230
		Checking the greasing pressure ......................................................................................................................................231
		Unblocking a grease line.............................................................................................................................................232
		Oilfilter (hydraulic circuit grease pump) ...........................................................................................................................233
		Grease filter (Filling the grease container) ........................................................................................................................234
		Grease filter (Grease lines) ........................................................................................................................................235
	OTHER MAINTENANCE .......................................................................................................................................................236
		Engine ..............................................................................................................................................................236
		Heating and air conditioning ........................................................................................................................................236
	RAMP-TYPE LADDER (OPTIONAL) .............................................................................................................................................237
		Pressure-accumulator inspection regulations .........................................................................................................................238
		Extract from the German regulations..................................................................................................................................238
		Checking the gas charging pressure in the pressure accumulator.......................................................................................................238
	ON-BOARD CRANE (OPTIONAL) ...............................................................................................................................................240
		Monitoring, warning and control elements ............................................................................................................................240
		Checking the on-board crane..........................................................................................................................................240
		Drive unit ..........................................................................................................................................................241
		On-board crane ......................................................................................................................................................241
		On-Board crane, checking tightness of fastening bolts ...............................................................................................................242
	PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING ..............................................................................................................243
		Putting the excavator out of operation...............................................................................................................................243
		Battery storage......................................................................................................................................................243
		Recommissioning......................................................................................................................................................243
	NOTES  ..................................................................................................................................................................245
4 REPAIR WORK................................................................................................................................................................247
	REPAIR WORK - SAFETY INSTRUCTIONS........................................................................................................................................249
	REPAIR WORK, FIRE AND EXPLOSION HAZARD ..................................................................................................................................251
	REPAIR WORK, ENGINE......................................................................................................................................................252
	ELECTRICAL SYSTEM .......................................................................................................................................................253
		Assisted starting (with jumper cables) – Safety instructions ........................................................................................................253
		Assisted starting (with jumper cables)...............................................................................................................................253
		Starting the engine with jumper cables (external batteries ..........................................................................................................253
	HYDRAULIC SYSTEM.........................................................................................................................................................255
		Repair instructions .................................................................................................................................................255
		Hydraulic hoses – Instructions  .....................................................................................................................................255
	PRESSURE ACCUMULATORS - SAFETY INSTRUCTIONS..............................................................................................................................256
	WELDING OPERATIONS - SAFETY INSTRUCTIONS ................................................................................................................................257
	NOTES ...................................................................................................................................................................259
5 ANNEX......................................................................................................................................................................261
	TROUBLESHOOTING .........................................................................................................................................................263
		Instructions on troubleshooting .....................................................................................................................................263
		Layout of the fault table ...........................................................................................................................................263
		Possible causes .....................................................................................................................................................263
		Measures ............................................................................................................................................................263
		Section .............................................................................................................................................................263
	FAULT TABLES ............................................................................................................................................................264
		Combustion engine - Fault table .....................................................................................................................................264
		Working hydraulics – Fault table ....................................................................................................................................265
		Track drive – Fault table ...........................................................................................................................................266
		Swing mechnism – Fault table ........................................................................................................................................267
		Central lubricating system – Fault table ............................................................................................................................268
		Engine electronic unit, displaying stored fault codes ...............................................................................................................269
	HYDRAULIC CIRCUIT DIAGRAM ...............................................................................................................................................270
	ABBREVIATIONS ...........................................................................................................................................................271
		ABBREVIATIONS........................................................................................................................................................272
	TECHNICAL DATA ..........................................................................................................................................................273
	NOTES ...................................................................................................................................................................283
6 INDEX......................................................................................................................................................................285

Need help? Contact: [email protected]

https://vimeo.com/849691618?share=copy

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M