CAT Bucyrus Mine Power Storage Batteries Use,Maintenance & Repair Manual PDF

Description

CAT Bucyrus Mine Power Storage Batteries Installation, Use,Maintenance & Repair Manual – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Mine Power Storage Batteries Installation, Use,Maintenance & Repair Manual – PDF DOWNLOAD

Language : English
Pages : 93
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus Mine Power Storage Batteries Installation, Use,Maintenance & Repair Manual – PDF DOWNLOAD

Doc. No. A6474X26

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules 2 7
Storage and transport 2 7
Pre-start inspection 2 8
Operation 2 8
Maintenance and repair 2 9
Battery hazards 2 10
Safety procedures 2 11
Federal standards 2 11
While handling batteries 2 11
While charging batteries 2 12
While handling acids 2 13
While servicing or repairing batteries 2 14
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 15
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage methods 3 3
Charged and wet batteries 3 3’
Charged and dry batteries 3 3
Transport 3 4
Load units 3 4
Shipment 3 4
Unpacking upon receipt 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
5 Operation
Operation 5 3
Definitions 5 3
Descriptions and construction 5 3
Charging 5 7
Principles of operation 5 11
Fundamentals of cycling 5 11
Ampere-hour capacity 5 12
Voltage 5 12
Rated capacity 5 12
Sulfation 5 13
Operating cycle 5 13
Service life 5 13
Temperature 5 13
Preparation for use 5 15
Establishing battery requirements 5 15
Acid to water proportions 5 15
Charged and wet batteries 5 15
Instructions on the maintenance 5 17
Important notes 5 17
General 5 17
Specific maintenance instructions 5 19
Every shift 5 19
Weekly 5 21
Monthly 5 22
Annually 5 22
Recordkeeping 5 22
Troubleshooting procedures 5 25
Instructions on the adjustment procedures 5 29
Electrolyte specific gravity 5 29
Restoring a sulfated battery 5 30
Excessive self discharge correction 5 31
Test discharge 5 31
Replacement of parts 5 33
Purging gas 5 33
Removing intercell connectors 5 33
Removing a complete cell 5 34
Removing an element 5 34
Replacing a cell in a battery 5 36
Replacing a cell cover 5 37
Sealing compound and lead bushing design 5 37
Epoxy seal and nut design 5 38
Heat bonded plastic cover-to-jar design 5 38
6 Technical data
Tightening torques 6 3
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT Bucyrus Mine Power Storage Batteries Installation, Use,Maintenance & Repair Manual – PDF DOWNLOAD

Doc. No. A6474X26

• This manual is intended to provide GENERAL product information for
  the Bucyrus America, Inc. mine power storage batteries. The illustrations,
  descriptions, and procedures contained in this publication apply
  only to Bucyrus America, Inc. mine power storage batteries. Bucyrus
  America, Inc. reserves the right to revise models and designs without
  prior notice.
• This Bucyrus America, Inc. mine power storage battery was manufactured
  under the guidelines, procedures, and requirements of the U. S.
  Federal Coal Mine Health and Safety Act, Code of Federal Regulations,
  Title 30, Chapter 1, Subpart 0, Part 75 for underground coal mines, and
  other applicable non-U.S. regulatory agency standards.
• At the completion of the manufacturing process, this battery was issued
  the appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the
  design or structure of this battery without the consent of Bucyrus America,
  Inc. and these regulatory agencies, or any repair or replacement of
  parts contrary to Bucyrus America, Inc.’s instructions, may invalidate
  these approvals and render this battery unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations,
  and practices regarding the safe operation and maintenance of underground
  mining equipment and strict adherence to the instructions in this
  manual is necessary for the personal safety of those working on or
  around this battery.
• While this manual attempts to anticipate the most important operations
  and maintenance needs for this battery, unforeseen circumstances may
  arise that have not been addressed in this manual. If any concerns or
  questions arise, please contact your Bucyrus America. Inc. Service
  Representative immediately.
• This work contains information protected under trade secret and other
  intellectual property laws, and is protected under the U. S. Copyright
  Act of 1976, as amended. This work is provided under license and the
  license is non-transferable. Distribution and access is limited only to
  authorized personnel. Disclosure, reproduction, distribution, or unauthorized
  use may be a violation of federal and state laws and may subject
  the unauthorized user to criminal liability.

S.V 1/04/2025