CAT BUCYRUS MARION 301-M MINING SHOVEL ELECTRICAL SERVICE MANUAL BI005634 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS MARION 301-M MINING SHOVEL ELECTRICAL SERVICE MANUAL BI005634 – PDF DOWNLOAD
Language : English
Pages : 976
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS MARION 301-M MINING SHOVEL ELECTRICAL SERVICE MANUAL BI005634 – PDF DOWNLOAD
S/N 23332
S/N23333
S/N 23336
INTRODUCTION
This instruction book covers the MDS00 line of Armored Motors.
- High voltage and rotating parts can cause serious or fatal injury. The use of electric machinery, like all other utilization of concentrated power and rotating equipment, can be hazardous. Installation, operation, and maintenance of electric machinery should be performed by qualified personnel.
- Familiarization with NEMA safety standard for construction and guide for selection, installation, and use ofintegral HP motors and generators, National Electrical Code, and sound local practice is recommended.
- Installation of the machine where hazardous, flammable, or combustible vapors or dusts present a possibility of explosion or fire should be in accordance with the National Electrical Code, Articles 500-503, and consistent with sound local practices.
- These instructions do not purport to cover all details or variation in equipment nor to provide for every possible contingency or hazard to be met in connection with installation, operation and maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchasers’ purposes, the matter should be referred to GE Motors – DM&G.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS MARION 301-M MINING SHOVEL ELECTRICAL SERVICE MANUAL BI005634 – PDF DOWNLOAD
RECEMNG, HANDLING AND STORAGE
RECEMNG
HANDLING
STORAGE
DESCRIPTION
CLASSIFICATIONS
MOTOR BEARINGS
VENTILATION
INSTALLATION
LOCATION
PROTECTION
MOUNTING
ALIGNMENT
COUPLED DRIVE
INSTALLATION ADVICE FOR MDT
TABLE MOTORS
OPERATION
INSPECTION BEFORE STARTING
Bearings
Insulation
Commutator and Brushes
Connections
Shunt Field Excitation
Protective Devices
Space Heaters
Speed Limit Device
Thermostats
Ventilation System
General Mechanical Inspection
Tightening Bolted Joints
INSPECTION AFTER STARTING
Bearings
Noise and Vibration
BEFORE PUTTING MACHINE IN SERVICE INSPECTION AFTER SHORT TIME
IN SERVICE
MAINTENANCE
PRODUCTIVE MAINTENANCE
MAINTENANCE PROCEDURES
• REPAIR
FAILURE
DISASSEMBLY-HORIZONTAL MOTOR
Removal of Armature
Removal of Bearings
Removal of Shaft From Armature
Removal of Brushholder
Removal of Field Coils
Armored Motors, Type MDB00, GEH-325
SUBJECT PAC
ASSEMBLY- HORIZONTAL MOTOR
Installing Field Coils (Armature Removed)
Assembly of Brushholder
Pressing New Shaft Into Armature
Replacement Bearings
Assembly of Bearings
Final Assembly of Horizontal Motor
DISASSEMBLY- VERTICAL MOTOR
Removal of Armature
Removal of Commutator End Bearing
Removal of Failed Drive End Bearing
ASSEMBLY-VERTICAL MOTOR
Replacement Bearings
Assembly of Commutator End Bearing
Assembly of Drive End Bearing
Final Assembly of Vertical Motor
BRUSH MAINTENANCE
COMMUTATION ADJUSTMENT
COMMUTATOR MAINTENANCE
Commutator Turning, Stoning, and
Sanding
Commutator Film Care
Commutator Check Chart 3(
Commutator Clean-up by
Air-cure Method
Procedure
PINION AND COUPLINGS
Removal From Armature
Mounting Couplings, Pinions and
Brake Wheels on Shaft
Pinion, Coupling, and Brake Wheel Mounting
RECONNECTION OF POLE FACE ASSEMBLIES
INSULATION ,
TESTING METHODS ,
Visual Inspection ,
Insulation-Resistance Measurement ,
CLEANING OF WINDINGS ,
FIELD SERVICE CLEANING , Dry Dusts
Oily Dirt ,
Drying of Windings ,
SERVICE SHOP CLEANING , LUBRICATION
Armature Bearings ,
Frequency of Lubrication , RENEWAL
PARTS ‘Shaft and Bearing Seal
Type MD808 Bearing Parts
Type MD820 Through MD824 Section
Type MDP828 Section
Type MD808 With Top Half Opened For Removal of Armature
Compensating Winding Connections At Frame Split
Drive End Brazed Pole Face Connections
Commutator End Brazed Pole Face Connections
Typical Bolted Pole Face Connection
Removal of Inner Race of Bearing With Puller
Shaft Removal
Pressing in New Shaft MD802 Through
MD818
Pressing in New Shaft MD820 Through
MD828
Typical Section View of Bearing Assembly Types MDV810 Through MDV818 Vertical Motors
Type MDV820 Thru MDV824 Section
Micrometer Depth Gage Being Used To Measure Pinion Advance
MDT Drive End Bearing
MDP804 Through MDP808 Motors, Exploded View – Horizontal
MDV804 Through MDV808 Motors, Exploded View- Vertical
MDP810 Through MDP818 Motors, Exploded View-Horizontal
MDV810 Through MDV818 Motors, Exploded View- Vertical
MDP820, Exploded View- Horizontal
MDP822 Motors, Exploded View – Horizontal
MDV820, MDV822 Motors, Exploded View-Vertical
MDP824 Motors, Exploded View – Horizontal
MDV824 Motors, Exploded View- Vertical
Typical Weights 5
Speed Limit Device – Maximum Current Ratings 1 O
Thermostat- Maximum Current Ratings 10
Bolt Tightening Torque Values – Metallic Parts 11
Bolt Tightening Torque Values – Non-Metallic Parts to Metallic Parts 12
Commutator Condition vs Recommended Remedy 36
Coupling Hub or Pinion Mounting Data 39
Coating Material 41
Effect of Temperature on Insulation Resistance 44
Bearing Greases 44
Bearing Lubrication Data 45
Metric Conversion Factors 48
Suggested Maintenance Schedule 14
Grading of Commutation 35
Troubleshooting Guide 47
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M