CAT Bucyrus FBL-10 LHD Utility Load Haul Dump Operation Manual SN5000668 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus FBL-10 LHD Utility Load Haul Dump Operation Manual SN5000668 – PDF DOWNLOAD
Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus FBL-10 LHD Utility Load Haul Dump Operation Manual SN5000668 – PDF DOWNLOAD
General Information
INTRODUCTION
- The operation of heavy mining machinery can be hazardous. To ensure safe operation, operators and personnel must be alert, competent, correctly trained, tested and licensed in the principles, capabilities and correct operating and isolation procedures of the machinery.
- This manual is designed to provide the FBL-10 LHD/Utility operator with the proper information regarding the machine’s instrumentation, operating controls and general safe working procedures. All operators of this machine must be conversant with the information contained within this manual before operating the machine.
- To ensure safe and efficient operation, the FBL-10 LHD/Utility must be adequately maintained by the operators and service personnel. To achieve this, the operator’s pre-start inspection procedure contained in Section 6 of this manual must be performed before any use of this machinery is undertaken.
- Any abnormalities should be reported immediately to service personnel to avoid costly machine repairs, production downtime and unsafe operation of the machine.
DESCRIPTION
- The FBL-10 is a 10000 kg Load Haul Dump/Utility machine. This allows it to be used for general purpose work throughout the mine, which includes carrying heavy loads, materials and supplies.
- The motive force is provided by a 172 kW Caterpillar 3126 turbocharged four-stroke inline six cylinder flameproof diesel engine package. Flameproofing of the system includes a wet bath exhaust conditioning system complete with exhaust and intake flame traps.
- The start system is pneumatic. The Electronic Shutdown System (SEMS) is an intrinsically safe electronic monitoring system. The engine power output is connected to the constant fourwheel drive system via a drive coupling and converter through a four-speed bidirectional power shift transmission to heavy duty axles. The FBL-10 LHD/Utility utilises a wet bath exhaust system complete with an exhaust purifier.
TABLE OF CONTENTS:
CAT Bucyrus FBL-10 LHD Utility Load Haul Dump Operation Manual SN5000668 – PDF DOWNLOAD
Cover Page_Operator_E................................................................................................................................. 0 Table of Contents..................................................................................................................................... 3 Section 1 General Information-Wet..................................................................................................................... 7 Introduction ..................................................................................................................................... 7 Description ...................................................................................................................................... 7 GENERAL ARRANGEMENT .............................................................................................................................. 8 specifications ................................................................................................................................... 9 All specifications are subject to change without notice. Always consult BUCYRUS to obtain current information before applying critical loads. .... 9 Capacities ....................................................................................................................................... 9 Weight ........................................................................................................................................... 9 Pneumatic System .................................................................................................................................10 Section 2 General Safety and Precautions..............................................................................................................11 SAFETY LABELS AND INSTRUCTIONS ...................................................................................................................14 Section 3 Gauge Parameters and Colour Coding..........................................................................................................15 Gauge colour code ................................................................................................................................15 Gauge alarm parameters ...........................................................................................................................15 Section 4 Machine Orientation, Controls and Functions.................................................................................................19 Machine orientation ..............................................................................................................................19 Basic machine layout .............................................................................................................................19 Control AND FUNCTIONS ............................................................................................................................20 compartment door .................................................................................................................................20 Transmission gear Control Lever ..................................................................................................................21 Transmission Directional Control Lever ...........................................................................................................21 PARK BRAKE BUTTON ................................................................................................................................22 Four-Way joystick control lever ..................................................................................................................23 No. 1 - two-way hydraulic control lever ..........................................................................................................23 No. 2 - Two-Way Hydraulic Control Lever ..........................................................................................................23 Operator’s seat ..................................................................................................................................24 Accelerator pedal ................................................................................................................................24 Brake pedal ......................................................................................................................................24 Steering Wheel ...................................................................................................................................25 Brake Accumulator Pressure Gauge .................................................................................................................26 Steering Accumulator Pressure Gauge ..............................................................................................................26 Brake Head Pressure Gauge ........................................................................................................................26 Engine Start Button ..............................................................................................................................27 On/Off Toggle Switch .............................................................................................................................27 Air Pressure Gauge ...............................................................................................................................27 Transmission Oil Temperature Gauge ...............................................................................................................28 Engine COOLANT Temperature Gauge .................................................................................................................28 Horn Button ......................................................................................................................................29 Emergency Fuel Shut Off Valve ....................................................................................................................29 Engine SERVICE Hour Meter ........................................................................................................................30 Air Cleaner Service Indicator ....................................................................................................................30 Exhaust Gas Temperature Gauge ....................................................................................................................31 Engine Oil Pressure Gauge ........................................................................................................................31 Shutdown System Test Valve .......................................................................................................................31 Engine Fuel Primer Pump ..........................................................................................................................32 Attachment Quick Connects Button .................................................................................................................32 RAS Pilot Lock Cylinder Release Button ...........................................................................................................32 Emergency Intake Shut Off Valve ..................................................................................................................33 Section 5 Machine Isolation...........................................................................................................................35 Engine Isolation .................................................................................................................................35 Pneumatic Isolation ..............................................................................................................................36 Hydraulic isolation ..............................................................................................................................37 Engine Coolant Isolation .........................................................................................................................38 Electrical Isolation .............................................................................................................................39 Articulation Isolation ...........................................................................................................................40 Lift Arm Isolation ...............................................................................................................................41 Exhaust Conditioner Isolation ....................................................................................................................42 Section 6 Pre-Start Procedure.........................................................................................................................43 Section 7 Engine Starting Procedure...................................................................................................................53 Section 8 Post Start Checks...........................................................................................................................55 Section 9 Stopping the Engine.........................................................................................................................61 Section 10 Tramming the Machine.......................................................................................................................63 Section 11 Stopping and Braking.......................................................................................................................65 Section 12 Driving on a Ramp..........................................................................................................................67 Section 13 Parking on a Ramp..........................................................................................................................69 Section 14 Loading....................................................................................................................................71 Loading a Bucket .................................................................................................................................72 Section 15 Dumping....................................................................................................................................73 Standard Dumping .................................................................................................................................73 Ejecting .........................................................................................................................................73 Section 16 Towing the Machine when Disabled...........................................................................................................75 Section 17 Towing with the Machine....................................................................................................................77 Section 18 Air Venting the Fuel System................................................................................................................79 Section 19 Air Venting the Engine Cooling System......................................................................................................81 Section 20 Attaching Attachments......................................................................................................................83 Section 21 Detaching Attachments......................................................................................................................85 Section 22 Electronic Shutdown System (SEMS)..........................................................................................................87 Section 23 Fluid Specification Table..................................................................................................................91
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