Cat BUCYRUS Face Haulage CH816C AC Operation Manual – PDF DOWNLOAD

Cat BUCYRUS Face Haulage CH816C AC Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Cat BUCYRUS Face Haulage CH816C AC Operation Manual – PDF DOWNLOAD

Language : English
Pages :206
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Cat BUCYRUS Face Haulage CH816C AC Operation Manual – PDF DOWNLOAD

About this manual

TABLE OF CONTENTS:

Cat BUCYRUS Face Haulage CH816C AC Operation Manual – PDF DOWNLOAD

1 About this manual
About this manual 13
Before starting to work 13
Who is this operating manual intended for? 13
What is the purpose of this operating manual? 14
Characters and symbols 15
2 Your safety
Your safety 23
Personnel 24
Operation 24
Installation and repair 24
Operating conditions 25
Intended use 25
Unauthorized use 25
Safety instructions 27
General rules: 27
Storage and transport 28
Pre-start inspection 28
Installation and start-up 29
Operation 29
Stopping210
Maintenance and repair 210
Overview of the safety instructions 215
Chapter 3: Storage and transport 215
Chapter 4: Installation215
Chapter 5: Operation 216
Chapter 6: Technical data222
3 Storage and transport
Storage and transport 33
Storage 33
Storage of the machine and spare parts 33
Transport 34
Before transport 35
4 Installation
Installation 43
Points to observe prior to installation 43
Who is allowed to carry out installation? 43
Which tools are required for installation? 43
Notes on installation 44
Pre-installation check list 45
Safety features 46
Operation 53
How to operate the UN-A-HAULER ® 53
Who is allowed to operate the UN-A-HAULER ® 53
When can operation be started? 53
Controls and indicators 54
Operator’s compartment 54
Operator’s compartment right 55
Left hand control lever 59
Right hand control lever 513
Hazard zone518
Starting procedure 519
Machine operation 520
Shutdown procedure523
Battery change procedure 525
Instructions on the maintenance535
Important notes 535
Before maintenance535
Critical torque values 537
Lubricants, fluids and capacities 537
Specific lubrication and maintenance instructions538
Every shift 540
Every third shift 540
Weekly 544
Every two weeks 550
Monthly551
Hydraulic System Overview561
Main Hydraulic System561
What is Load Sensing?561
Main Pump562
Control Valves563
Load Eject 565
Tank Power Fill 566
Battery Lift Suspension567
Brake System568
Auxiliary Pump568
Unloading Valve568
Accumulator 569
Brake Valves569
Brakes570
Two Wheel Assist Hydraulic System572
Pumps572
Circuit Valves 574
Wheel Motors574
Operating the Two Wheel Assist 575
Filtration 576
Hydraulic Oil Filters576
Gear Oil Filters577
Hydraulics Adjustments and Settings 579
Main System 579
Margin Pressure580
Main Relief Valve 581
Load Sense Relief Valve582
Pressure Switch 582
Pressure Limiters 583
Sequence Valve584
Battery Lift Suspension585
Battery Lift Relief Valve586
Steering Cylinder Relief Valves 586
Auxiliary/Brake System588
Auxiliary Relief Valve 588
Unloading Valve590
Two Wheel Assist System 590
Charge Relief Valve 590
Assist Relief Valve 591
Pump Displacement Adjustments591
Spool Stroke Limiters593
Limiting Steering Spool593
Tailgate Go Switch Adjustment594
Troubleshooting procedures 595
Hydraulic system (general) 596
Brakes599
Hydraulic cylinders 5101
Hydraulic pump 5102
Valves 5105
Major maintenance 5107
Drive motor/ gear case removal and replacement 5107
Gear case and brake module disassembly and assy 5109
Planetary wheel end removal and replacement 5111
Gear case and planetary wheel end shim procedure
Number 1 5112
Gear case and planetary wheel end shim procedure
Number 2 5113
Gear case and planetary wheel end shim procedure
Number 3 (alternate procedure) 5115
False bottom/ ejector cylinder replacement 5117
Accumulator operation and precharging procedure 5119
2-Wheel assist removal procedure 5121
Rear (hydraulic) wheel motor removal and replacement
5122
BBC06 Series with brakes mechanical disconnect
procedure 5123
Tire/wheel installation procedure 5124
Recommended wheel mounting procedures 5127
Hydraulic pump and motor removal and replacement 5128
Tailgate assembly removal procedure 5129
Battery lift assembly removal procedure 5130
Pedal assembly removal procedure 5131
Canopy removal procedure 5132
Technical data63
Components of the CH816C AC UN-A-HAULER ®63
Gauge Chart 64
Tightening torques 65
Permissible data 611
Lubrication fluids and greases 611
7 For your information
For your information 73
Our service73
Service address 73
Rebuild facility address 74

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