CAT Bucyrus Face Haulage 816-1083 Operation & Maintenance Manual BI631247 PDF

Description

CAT Bucyrus Face Haulage 816-1083 Operation & Maintenance Manual BI631247 – PDF DOWNLOAD

FILE DETAILS:

CAT Bucyrus Face Haulage 816-1083 Operation & Maintenance Manual BI631247 – PDF DOWNLOAD

Language : English
Pages : 312
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus Face Haulage 816-1083 Operation & Maintenance Manual BI631247 – PDF DOWNLOAD

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Table of contents _________________________________________________
_________________________________________________________________
BUCYRUS– Models CH810B, CH816B, CH816LB, and CH818 UN-A-HAULER ®
© BUCYRUS AMERICA, INC
5 Operation
Operation 5 3
How to operate the UN-A-HAULER ® 5 3
Who is allowed to operate the UN-A-HAULER ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information 5 12
Hazard zone 5 16
Starting procedure 5 17
Machine operation 5 18
Shutdown procedure 5 21
Battery change procedure (Vertical lift) 5 23
Battery change procedure (CH818 ground level) 5 30
Battery change procedure
(CH810B and CH816B ground level) 5 35
Instructions on the maintenance 5 41
Important notes 5 41
Before maintenance 5 41
Critical torque values 5 43
Lubricants, fluids and capacities 5 43
Specific lubrication and maintenance instructions 5 46
Every third shift 5 46
Weekly 5 51
Every two weeks 5 56
Monthly 5 57
Every three months 5 59
Tire/wheel installation procedure 5 67
Instructions on the adjustment procedures 5 71
Main hydraulic system pressure 5 71
Steering relief pressure adjustment 5 72
Brake cooling circuit relief pressure adjustment 5 73
False bottom/ejector blade sequence valve adjustment5 74
Tailgate sequence valve adjustment (P/N LUP01820) 5 75
Tailgate sequence valve adjustment (P/N LUP00781) 5 80
Tailgate sequence valve adjustment (P/N LUP02119) 5 83
Gear case and planetary wheel end shim procedure
Number 1 5 87
Gear case and planetary wheel end shim procedure
Number 2 5 88
Brake pedal valve and HDC actuator adjustment 5 90
Major maintenance 5 93
Drive motor/gear case removal/replacement 5 93
Gear case and brake module assembly/disassembly 5 95
Planetary wheel end removal/replacement 5 97
Gear case/planetary wheel end shim procedure 1 5 98
Gear case/planetary wheel end shim procedure 2 5 99
Gear case/planetary wheel end shim procedure 3 5 101
False bottom/ejector cylinder replacement 5 103
Accumulator operation and precharging 5 105
2-wheel assist pump removal 5 107
Rear wheel motor removal/replacement 5 108
________________________________________________ Table of contents
________________________________________________________________
A6474X211 VTVI/05 ©
BUCYRUS AMERICA, INC
BBC06 w/ brakes mechanical disconnect procedure 5 109
Tire/wheel installation procedure 5 110
Recommended wheel mounting procedure 5 112
Hydraulic pump & motor removal/replacement 5 114
Tailgate assembly removal 5 115
Battery lift assembly removal 5 116
Pedal assembly removal 5 117
Canopy removal 5 118
6 Technical data
Technical data 6 3
Components of the CH810 UN-A-HAULER ® 6 3
Components of the CH816B UN-A-HAULER ® 6 6
Components of the CH816LB UN-A-HAULER ® 6 9
Components of the CH816B UN-A-HAULER ® 6 6
Components of the CH818 UN-A-HAULER ® 6 12
Tightening torques 6 15
Permissible data 6 21
Lubrication fluids and greases 6 21
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

CAT Bucyrus Face Haulage 816-1083 Operation & Maintenance Manual BI631247 – PDF DOWNLOAD

Doc. No.: A6474X211

• This manual is intended to provide GENERAL product information for
  the Models CH810B, CH816B, CH816LB, and CH818 UN-AHAULERS
  ® . The illustrations, descriptions and procedures contained
  in this publication apply only to these machines. Bucyrus America,
  Inc. reserves the right to revise models and designs without prior
  notice.
• This UN-A-HAULER ® was manufactured under the guidelines, procedures
  and requirements of the U. S. Federal Coal Mine Health and
  Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0,
  Part 75 for underground coal mines, and other applicable non-U.S.
  regulatory agency standards.
• At the completion of the manufacturing process, this unit was issued the
  appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the
  design or structure of this unit, without the consent of Bucyrus America,
  Inc., and these regulatory agencies, or any repair or replacement of
  parts contrary to Bucyrus America, Inc.’s instructions, may invalidate
  these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations
  and practices regarding the safe operation and maintenance of underground
  mining equipment and strict adherence to the instructions in this
  manual is necessary for the personal safety of those working on or
  around this unit.
• While this manual attempts to anticipate the most important operations
  and maintenance needs for this unit, unforeseen circumstances may
  arise that have not been addressed in this manual. If any concerns or
  questions arise, please contact your Bucyrus America, Inc. Service
  Representative immediately.
• This work contains information protected under trade secret and other
  intellectual property laws, and is protected under the U. S. Copyright
  Act of 1976, as amended. This work is provided under license and the
  license is non-transferable. Distribution and access is limited only to
  authorized personnel. Disclosure, reproduction, distribution or unauthorized
  use may be a violation of federal and state laws and may subject
  the unauthorized user to criminal liability.

S.V 1/04/2025