CAT Bucyrus Electric 395-BIII Mining Shovel Mechanical Maintenance Manual BI005529 PDF DOWNLOAD
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CAT Bucyrus Electric 395-BIII Mining Shovel Mechanical Maintenance Manual BI005529 PDF DOWNLOAD
Language : English
Pages : 249
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
CAT Bucyrus Electric 395-BIII Mining Shovel Mechanical Maintenance Manual BI005529 PDF DOWNLOAD
BI005529CHAPTER I: MECHANICAL MAINTENANCE
SECTION 1 – MAINTENANCE PROCEDURE GENERAL
1-1-1 MAINTENANCE SCHEDULES AND REPORTS 1-1-1
1-1-2 SAFETY
1-1-2 General
1-1-2 In-Operation Maintenance
1-1-2 Precautions Before and During Maintenance Work
SECTION 2 – LOWER WORKS
1-2-1 CRAWLER BELTS
1-2-4 Optional Link Bushing Replacement
1-2-4 TAKE-UP TUMBLER
1-2-6 UPPER ROLLERS
1-2-6 LOWER ROLLERS
1-2-7 DRIVE TUMBLER
1-2-9 TUMBLER DRIVE SHAFT
1-2-10 PROPEL BRAKE
1-2-14 PROPEL MACHINERY
1-2-15 PLANETARY GEARCASE
1-2-18 PROPEL MOTOR BLOWER AND COUPLINGS
1-2-18 CRAWLER FRAMES AND TRUCK FRAME
1-2-18 SWING RACK
1-2-20 ROLLER CIRCLE
1-2-21 CENTER PINTLE
1-2-24 COLLECTOR RINGS
1-2-26 CABLE REEL (Optional)
SECTION 3 – ROTATING DECK
1-3-1 REVOLVING FRAME
1-3-2 DECK MACHINERY
1-3-2 HOIST MACHINERY
1-3-2 Gear Train
1-3-4 Hoist Drum
1-3-6 Hoist Brake
1-3-9 Hoist Motor
1-3-9 CROWD MACHINERY
1-3-10 Gear Train
1-3-10 Crowd Motor
1-3-14 Crowd and Retract Limit Switches
1-3-21 SWING MACHINERY
1-3-21 Gear Train
1-3-21 Swing Motor
1-3-31 MACHINERY HOUSE
1-3-32 HOUSE FANS
1-3-32 DYNAVANE AIR CLEANER
1-3-33 WALKWAYS
1-3-33 OPERATOR’S CAB
1-3-33 Seat
1-3-34 Windshield Wipers
1-3-35 Windshield Washer
1-3-36 TYPICAL RETRACTABLE BOARDING LADDER (Optional)
1-3-37 TYPICAL RETRACTABLE BOARDING STAIR
CHAPTER 2: AIR SYSTEM
SECTION 1 – GENERAL MAINTENANCE
2-1-1 AIR COMPRESSOR (Sullair 6E-10)
2-1-3 AIR DRYER (Deltech HB51-N6)
2-1-4 AIR LINE FILTER
2-1-5 AIR LINE REGULATOR
2-1-5 AIR LUBRICATOR
2-1-5 AIR PRESSURE SWIVEL ASSEMBLY
2-1-5 PRESSURE SWITCHES
2-1-6 SOLENOID VALVES
SECTION 2 – COMPONENT MAINTENANCE
2-2-1 AIR COMPRESSOR (Sullair 6E-10)
2-2-1 Encapsulated Compressor System
2-2-2 Fluid Management System
2-2-2 Motor/Drive Section
2-2-3 Compressor Cooling System
2-2-3 Air Inlet System
2-2-3 Compressor Control System
2-2-3 Instrumentation
2-2-4 Indicators and Controls
2-2-5 COMPRESSOR OPERATION
2-2-5 Before Starting
2-2-6 Initial Starting of the Compressor
2-2-6 Subsequent Starting of the Compressor
2-2-6 Stopping the Compressor
2-2-6 PREPARING FOR MAINTENANCE OR SERVICE
2-2-8 SERVICE
2-2-8 Fluid Filter Maintenance
2-2-9 Cooler Maintenance
2-2-9 Air Filter Maintenance
2-2-10 Separator Element Replacement
2-2-10 Minimum Pressure/Check Valve Maintenance
2-2-11 Thermostat Actuator Maintenance
2-2-11 Inlet Control Valve Maintenance
2-2-12 Motor Shaft Seal Replacement
2-2-12 Pressure Regulator Replacement
2-2-13 AIR DRYER (Deltech HB51-N6)
2-2-13 Description
2-2-13 Operation
2-2-15 Initial Starting of the Air Dryer
2-2-15 Maintenance Shutdown
2-2-15 Maintenance – General
2-2-15 Desiccant Replacement
2-2-15 Desiccant Dusting Muffler Replacement
2-2-16 Dew Point Verification
2-2-16 Coalescing Prefilter Replacement
2-2-17 Particulate Afterfilter Replacement
2-2-18 Automatic Drain Valve (APV)
2-2-20 Air Dryer System Instrumentation Space Heater
2-2-20 AIR/LUBE SWIVEL
CHAPTER 3: LUBRICATION
SECTION 1 – GENERAL LUBRICATION
3-1-1 ROTATING DECK
3-1-2 LUBRICATION BENCHMARKS
3-1-3 FRONT END
3-1-3 LUBRICATION BENCHMARKS
3-1-3 LUBRICATION CHARTS
SECTION 2 – AUTOMATIC LUBRICATION SYSTEMS
3-2-1 COMPONENTS
3-2-2 LINES AND CONTROL SERVICE
3-2-3 INJECTORS AND SPRAY NOZZLES
3-2-4 STARTUP OF AUTOMATIC LUBRICATION SYSTEMS
CHAPTER 4: TROUBLESHOOTING
SECTION 1 – LOWER WORKS
4-1-1 CRAWLER
4-1-5 PROPEL MOTOR COUPLING
4-1-6 PROPEL BRAKE
4-1-6 PROPEL MOTOR AND BLOWER
4-1-7 SWING RACK TEETH
4-1-7 HOUSE ROLLER RAILS
4-1-8 HOUSE ROLLERS
4-1-9 CENTER PINTLE
SECTION 2 – ROTATING DECK
4-2-1 HOIST MACHINERY
4-2-1 HOIST MOTOR PINION SHAFT
4-2-2 HOIST INTERMEDIATE SHAFT ASSEMBLY
4-2-3 HOIST DRUM ASSEMBLY
4-2-5 HOIST BRAKE
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CAT Bucyrus Electric 395-BIII Mining Shovel Mechanical Maintenance Manual BI005529 PDF DOWNLOAD
FOREWORD
The purpose of this manual is to provide information concerning the general maintenance of the 395-BIII electric mining shovel. The Model 395-BIII consists of three major units: the lower works, the rotating deck, and the front end equipment. The lower works provides a foundation for the revolving frame and contains the necessary equipment to propel the shovel.
- The rotating deck includes the revolving frame, ballast box, and machinery house. The machinery house encloses all of the hoist, swing, and crowd machinery, and the electrical systems required to control machine functions.
- It also contains an air filtration system to minimize heat and dirt build-up in the machinery house. An elevated cab mounted on the house provides the machinery operator’s station. The cab contains all machine operating controls.
- The front-end equipment is comprised of the A-frame, dipper, dipper handle, boom, running ropes, and boom structural strands.
- This manual consists of four chapters, each divided into sections. A table of contents is located in the front of the manual.
- Throughout this manual, the words CAUTION, WARNING, and NOTE appear in boldface type. CAUTION is preceded by the safety alert symbol ⚠️ and indicates that injury to personnel could occur if the proper procedures are not followed during operation or maintenance. Always read the CAUTION note carefully and use extreme care while performing that particular function.
- WARNING indicates a possible hazard to the machine or its components if the proper procedures are not followed. Whenever the word WARNING appears, special attention should be given to prevent possible equipment damage.
- NOTE is used to stress a point or to give additional information concerning the procedure being discussed.
- These CAUTIONs and WARNINGs are not all-inclusive. It is impossible for Bucyrus-Erie Company to know, evaluate, and advise maintenance and service personnel in every conceivable way a service operation might be performed and of the resulting possible hazardous consequences of each method.
- It is, therefore, extremely important that anyone who uses a service procedure or tool which is not recommended by Bucyrus-Erie Company first satisfies himself that the service procedure or tool he chooses will not jeopardize his own safety, the safety of others, or cause machine or component damage.
- Every effort has been made to make this manual as complete and accurate as possible at the time of publication. Bucyrus-Erie Company, however, reserves the right to continually improve its products. For this reason, changes may have been made to the machine or its equipment that are not detailed in this manual
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