CAT Bucyrus Continuous Miner 30M4-NP Operation and Maintenance Manual BI000969 – PDF DOWLOAD
FILE DETAILS:
CAT Bucyrus Continuous Miner 30M4-NP Operation and Maintenance Manual BI000969 – PDF DOWLOAD
Language : English
Pages : 360
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus Continuous Miner 30M4-NP Operation and Maintenance Manual BI000969 – PDF DOWLOAD
Bucyrus Model 30M4-NP Continuous Miner
Serial No.: N/A
and is only permitted to be used for equipment of this type
■ operate the machine
■ are in charge of transport
■ perform assembly/disassembly work
■ find/fix faults
■ perform daily routine work at the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus Continuous Miner 30M4-NP Operation and Maintenance Manual BI000969 – PDF DOWLOAD
Table of contents
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Hoisting of heavy components 3 6
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 18
Red zone 5 34
Safety precautions for underground operation 5 37
Tramming safety rules 5 37
Starting procedure in radio remote 5 38
Shutdown procedure in radio remote 5 40
Tramming the miner in radio remote 5 42
Cutter head operation in radio remote 5 44
Conveyor operation in radio remote 5 45
Scrubber motor in radio remote 5 47
Control headlights in radio remote 5 48
Fire suppression in radio remote 5 49
Shear up/down in radio remote 5 49
Gathering head raise/float in radio remote 5 49
Stabilizer shoe in radio remote 5 49
Conveyor raise/lower in radio remote 5 50
Tramming with pendant controls 5 51
Starting procedure from operator’s pit 5 52
Shutdown procedure form operator’s pit 5 54
Tramming the miner from operator’s pit 5 55
Cutter head operation from operator’s pit 5 56
Conveyor operation from operator’s pit 5 57
Mechanical assemblies 5 58
Hydraulic system 5 64
Electrical system 5 110
Instructions on the maintenance 5 138
Important notes 5 138
Before maintenance 5 138
Torque values 5 140
Lubricants, fluids and capacities 5 140
Specific lubrication and maintenance instructions 5 146
Every shift 5 146
Every third shift (daily) 5 149
Weekly 5 156
Monthly 5 161
Every three months 5 167
Every six months 5 173
Instructions on the adjustment procedures 5 176
Pilot pressure circuit relief/reducing valve 5 178
Direction control valve (main control and cutter head) 5 180
Cutter head port reliefs 5 185
Multi-purpose valve 5 185
Conveyor chain tension pressure 5 186
Tram track 5 187
Tail shim 5 192
Conveyor chain tension 5 195
Replacement of wear parts 5 197
Cutter head (boom) assembly 5 197
Cutter head assembly removal/installation 5 197
Shear cylinder 5 201
Center cutter drum 5 206
End cutter drum 5 209
Drum drive motor 5 212
Drum drive gear case 5 217
Gathering head assembly 5 220
Gathering head assembly removal/installation 5 221
Gathering head drive motor 5 226
Gathering head gear case 5 229
Gathering head foot shaft 5 232
CLA 5 235
CLA tip replacement 5 237
Gathering head lift cylinder 5 238
Crawler assembly 5 242
AC drive encoder removal/installation 5 246
Tram motor 5 248
Tram case 5 250
Crawler chain 5 255
Tram track front idler 5 259
Tram brake 5 262
Conveyor assembly 5 267
Conveyor chain 5 268
Conveyor assembly removal/installation 5 272
Discharge conveyor 5 275
Tail roller 5 280
Troubleshooting procedures 5 283
Typical hydraulic problems 5 284
Contaminants in hydraulic systems 5 285
Specific hydraulic circuits 5 286
General safety procedures for shutdown 5 290
Excessive noise 5 291
Excessive heat 5 292
Incorrect flow 5 293
Incorrect pressure 5 294
Faulty operation 5 295
Restarting checklist 5 296
Bearings 5 297
E-tram pendant LEDs 5 298
6 Technical data
Technical data 6 3
Tightening torques 6 4
Permissible data 6 6
Lubrication fluids and greases 6 6
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
