Cat Bucyrus CH810C, CH816C & CH816CL Operation Manual – PDF DOWNLOAD

Description

Cat Bucyrus CH810C, CH816C & CH816CL Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Cat Bucyrus CH810C, CH816C & CH816CL Operation Manual – PDF DOWNLOAD 

Language : English
Pages : 184
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Cat Bucyrus CH810C, CH816C & CH816CL Operation Manual – PDF DOWNLOAD 

1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 24
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the UN-A-HAULER ® 5 3
Who is allowed to operate the UN-A-HAULER ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information 5 12
Hazard zone 5 16
Starting procedure 5 17
Machine operation 5 18
Shutdown procedure 5 21
Battery change procedure 5 23
Instructions on the maintenance 5 29
Important notes 5 29
Before maintenance 5 29
Critical torque values 5 31
Lubricants, fluids and capacities 5 31
Specific lubrication and maintenance instructions 5 34
Every third shift 5 34
Weekly 5 39
Every two weeks 5 44
Monthly 5 45
Tire/wheel installation procedure 5 54
Instructions on the adjustment procedures 5 59
Main hydraulic system pressure 5 59
Steering relief pressure adjustment 5 60
Brake cooling circuit relief pressure adjustment 5 61
False bottom/ejector blade sequence valve adjustment5 62
Tailgate sequence valve adjustment (P/N LUP01820) 5 63
Tailgate sequence valve adjustment (P/N LUP00781) 5 68
Tailgate sequence valve adjustment (P/N LUP02119) 5 71
Gear case and planetary wheel end shim procedure
Number 1 5 75
Gear case and planetary wheel end shim procedure
Number 2 5 76
Brake pedal valve and HDC actuator adjustment 5 78
Linear pedal adjustment 5 81
Major maintenance 5 83
Drive motor/gear case removal and replacement 5 83
Gear case & brake module disassembly/assembly 5 85
Planetary wheel end removal/replacement 5 87
Gear case and planetary wheel end shimming
procedure 1 5 88
Gear case and planetary wheel end shimming
procedure 2 5 89
Gear case and planetary wheel end shimming
procedure 3 5 91
False bottom/ejector cylinder replacement 5 93
Accumulator operation and precharging procedure 5 95
2-wheel assist pump removal procedure 5 97
Rear wheel motor removal/replacement 5 98
BBC06 series with brakes mechanical disconnect
procedure 5 99
Tire/wheel installation procedure 5 100
Recommended wheel mounting procedure 5 102
Hydraulic pump & motor removal/replacement 5 104
Tailgate assembly removal procedure 5 105
Battery lift assembly removal procedure 5 106
Pedal assembly removal procedure 5 107
Canopy removal procedure 5 108
6 Technical data
Technical data 6 3
Components of the CH810C UN-A-HAULER ® 6 3
Components of the CH816C UN-A-HAULER ® 6 4
Components of the CH816CL UN-A-HAULER ® 6 5
Tightening torques 6 7
Permissible data 6 13
Lubrication fluids and greases 6 13
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4

DESCRIPTION:

Cat Bucyrus CH810C, CH816C & CH816CL Operation Manual – PDF DOWNLOAD 

Doc. No.: A6474X268

• This manual is intended to provide GENERAL product information for
  the Models CH810C, CH816C, and CH816CL UN-A-HAULER ® The
  illustrations, descriptions and procedures contained in this publication
  apply only to these machines. Bucyrus America, Inc. reserves the right
  to revise models and designs without prior notice.
• This UN-A-HAULER ® was manufactured under the guidelines, procedures
  and requirements of the U. S. Federal Coal Mine Health and
  Safety Act, Code of Federal Regulations, Title 30, Chapter 1, Subpart 0,
  Part 75 for underground coal mines, and other applicable non-U.S.
  regulatory agency standards.
• At the completion of the manufacturing process, this unit was issued the
  appropriate approval numbers and nameplates indicating it met the
  technical requirements of these regulatory agencies. Any change to the
  design or structure of this unit, without the consent of Bucyrus America,
  Inc., and these regulatory agencies, or any repair or replacement of
  parts contrary to Bucyrus America, Inc.’s instructions, may invalidate
  these approvals and render this unit unsafe to operate.
• Strict compliance with all Federal and State Mining laws, regulations
  and practices regarding the safe operation and maintenance of underground
  mining equipment and strict adherence to the instructions in this
  manual is necessary for the personal safety of those working on or
  around this unit.
• While this manual attempts to anticipate the most important operations
  and maintenance needs for this unit, unforeseen circumstances may
  arise that have not been addressed in this manual. If any concerns or
  questions arise, please contact your Bucyrus America, Inc. Service
  Representative immediately.
• This work contains information protected under trade secret and other
  intellectual property laws, and is protected under the U. S. Copyright
  Act of 1976, as amended. This work is provided under license and the
  license is non-transferable. Distribution and access is limited only to
  authorized personnel. Disclosure, reproduction, distribution or unauthorized
  use may be a violation of federal and state laws and may subject
  the unauthorized user to criminal liability.

S.V 1/04/2025