CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual – PDF DOWNLOAD
Language : English
Pages : 405
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus CH810B CH816B CH816LB & CH818 Operation Manual – PDF DOWNLOAD
BUCYRUS – Model, CH810B, CH816B, CH816LB and CH818
Serial No.: N/A
and is only permitted to be used for equipment of this type
This operating manual is intended for those persons who work with or
on the machine.
Every person working on the face or in the intersection between face
and entry or in the entry must read this operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly/disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus CH810B, CH816B, CH816LB & CH818 Operation Manual – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Overview of the safety instructions 2 15
Chapter 3: Storage and transport 2 15
Chapter 4: Installation 2 15
Chapter 5: Operation 2 16
Chapter 6: Technical data 2 21
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 4
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Operation 5 3
How to operate the UN-A-HAULER ® 5 3
Who is allowed to operate the UN-A-HAULER ® 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Operator’s compartment 5 4
General hydraulic control information 5 12
Hazard zone 5 16
Starting procedure 5 17
Machine operation 5 18
Shutdown procedure 5 21
Battery change procedure (Vertical lift) 5 23
Battery change procedure (CH818 ground level) 5 30
Battery change procedure
(CH810B and CH816B ground level) 5 35
Instructions on the maintenance 5 41
Important notes 5 41
Before maintenance 5 41
Critical torque values 5 43
Lubricants, fluids and capacities 5 43
Specific lubrication and maintenance instructions 5 46
Every third shift 5 46
Weekly 5 51
Every two weeks 5 56
Monthly 5 57
Every three months 5 59
Tire/wheel installation procedure 5 67
Instructions on the adjustment procedures 5 71
Main hydraulic system pressure 5 71
Steering relief pressure adjustment 5 72
Brake cooling circuit relief pressure adjustment 5 73
False bottom/ejector blade sequence valve adjustment5 74
Tailgate sequence valve adjustment (P/N LUP01820) 5 75
Tailgate sequence valve adjustment (P/N LUP00781) 5 80
Tailgate sequence valve adjustment (P/N LUP02119) 5 83
Gear case and planetary wheel end shim procedure
Number 1 5 87
Gear case and planetary wheel end shim procedure
Number 2 5 88
Brake pedal valve and HDC actuator adjustment 5 90
Major maintenance 5 93
Drive motor/gear case removal/replacement 5 93
Gear case and brake module assembly/disassembly 5 95
Planetary wheel end removal/replacement 5 97
Gear case/planetary wheel end shim procedure 1 5 98
Gear case/planetary wheel end shim procedure 2 5 99
Gear case/planetary wheel end shim procedure 3 5 101
False bottom/ejector cylinder replacement 5 103
Accumulator operation and precharging 5 105
2-wheel assist pump removal 5 107
BBC06 w/ brakes mechanical disconnect procedure 5 109
Tire/wheel installation procedure 5 110
Recommended wheel mounting procedure 5 112
Hydraulic pump & motor removal/replacement 5 114
Tailgate assembly removal 5 115
Battery lift assembly removal 5 116
Pedal assembly removal 5 117
Canopy removal 5 118
6 Technical data
Technical data 6 3
Components of the CH810 UN-A-HAULER ® 6 3
Components of the CH816B UN-A-HAULER ® 6 6
Components of the CH816LB UN-A-HAULER ® 6 9
Components of the CH816B UN-A-HAULER ® 6 6
Components of the CH818 UN-A-HAULER ® 6 12
Tightening torques 6 15
Permissible data 6 21
Lubrication fluids and greases 6 21
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
