Cat Bucyrus 59R Electric Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
Cat Bucyrus 59R Electric Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Cat Bucyrus 59R Electric Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
INTRODUCTION:
- This manual is designed to assist you as the owner in the operation and maintenance of this
machine. By following easy to understand step-by-step procedures the operators and maintenance
personnel can perform all tasks in a safe manner. It is important to remember that when a
systematic and thorough maintenance/service procedure is used for this machine, a minimum of
unplanned downtime and more reliable operation will result. - THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/ part numbers for THIS SPECIFIC MACHINE. Order parts in the exact
quantity needed. Parts ordered by mistake and returned are subject to a re-handling charge. RIGHT
HAND (RH) and LEFT-HAND (LH) parts correspond to the operator’s hands at the controls when
operating the machine. Please state the correct machine SERIAL NUMBER (Serial Nos.141116,
141118and 141119) when corresponding or contacting the factory service or parts departments.
Records on each machine are filed by serial number and when given this number, your
machine’s specific design and original equipment is accessed quickly by the Bucyrus
lnternational’s parts representative.
TABLE OF CONTENTS:
Cat Bucyrus 59R Electric Blast Hole Drill Operator’s Manual – PDF DOWNLOAD
INTRODUCTION 5
MACHINE OVERViEW 6
MACHINE SPECiFiCATIONS 6
Machine Dimensions 7
59R Deck Plan 8
SAFETY 13
SAFETY PRECAUTIONS 14
FIRE PREVENTION CONSIDERATIONS 17
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 18
PRESTART CHECKS 19
EXTERNAL INSPECTION 19
Daily Inspection Items 20
ONBOARD INSPECTION 22
Onboard Inspection Items 22
PRESTART LUBRICATION 24
MAINTENANCE DURING OPERATION 25
PRECAUTIONS BEFOREAND DURING MAINTENANCE WORK 26
CONTROLS – LOCATION AND FUNCTION 27
OPERATOR’S CONTROL CONSOLE 28
Operator’s Control Console – Overall View 28
MAIN CONTROL PANEL 29
Main Control Panel 29
HOIST/PULLDOWN RHEOSTAT 30
ROTARY RHEOSTAT 30
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 30
HOIST/PULLDOWN SPEED SELECTOR SWITCH 31
ROTARY SPEED SELECTOR SWiTCH 31
HOIST BRAKE SWiTCH , 32
PIPE RACK SELECTOR SWITCH 32
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 32
WINCH/MAST SELECTOR SWITCH 33
MASTIWINCH JOYSTICK (RIGHT CRAWLER PROPEL) 33
TOOL WRENCH SWiTCH 34
DUST CURTAIN SWITCH 34
BITVIEW HATCH SWITCH 34
PROPEL CONTROL PANEL 35
Propel Control Panel 35
EMERGENCY STOP PUSH-BUTTON 35
PROPEL SPEED SELECTOR SWiTCH 35
COMPRESSOR STOP PUSH-BUTTON 36
COMPRESSOR VENT/DRILL SWITCH 36
HEATERIVENT/AIR CONDITIONER CONTROLS 36
OPERATING MODE SELECTOR SWITCH 36
PROPEL JOySTiCKS 36
SELECTOR SWITCH PANEL 37
Selector Switch Panel 37
BREAKOUT WRENCH SWiTCH 38
PIPE POSITIONER SWITCH 38
DUST SEAL SWiTCH 38
A-FRAME LOCK SWiTCH 38
MAST BRACE LOCK SWiTCH 38
MAST LOCK SWiTCH 39
BOARDING STAIRS SWITCH 39
PEDESTAL HEATER SWITCH 39
FIRE SUPPRESSION SYSTEM INDICATORS 39
RADIO 39
LEVELING CONTROL PANEL 40
Leveling Control Panel 40
MANUAL LEVELING JOYSTICKS 41
AUTOMATIC LEVELING SWiTCH 41
WATER INJECTION ON/OFF SWITCH 41
WATER INJECTION FLOW CONTROL 41
HORN PUSH-BUTTON 42
DEPTH INDICATOR RESET PUSH-BUTTON 42
PROGRAMMED DRILL CONTROL SWITCH 42
EMERGENCY STOP PUSH-BUTTON 42
OPERATOR’S DISPLAY TERMINAL 43
Operator’s Display Panel 43
MACHINERY HOUSE CONTROLS 44
LIGHTING LOAD CENTER 44
CONTROLS ON THE LOW VOLTAGE START CABINET 44
CONTROLS ON THE LOW VOLTAGE CABINET 45
Low Voltage Cabinet (Typical) 45
CONTROL ON THE PROGRAMMABLE CONTROLLER CABINET 45
Programmable Control Cabinet 45
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 46
Hoist Pulldown and Rotary Drive Cabinets 46
CONTROLS ON OR NEAR THE AIR COMPRESSOR 47
Air CompressorMounted Controls 47
MISCELLANEOUS CONTROLS 48
Portable Remote Propel Station (Optional) 48
Hydraulic ReservoirRemote Fill Control Panel 48
Lube Control Panel 49
MACHINE START-UP , 50
MACHINERY CHECK 51
BREAK-IN OF NEW COMPONENTS 51
MACHINE OVERViEW 6
MACHINE SPECiFiCATIONS 6
Machine Dimensions 7
59R Deck Plan 8
SAFETY 13
SAFETY PRECAUTIONS 14
FIRE PREVENTION CONSIDERATIONS 17
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 18
PRESTART CHECKS 19
EXTERNAL INSPECTION 19
Daily Inspection Items 20
ONBOARD INSPECTION 22
Onboard Inspection Items 22
PRESTART LUBRICATION 24
MAINTENANCE DURING OPERATION 25
PRECAUTIONS BEFOREAND DURING MAINTENANCE WORK 26
CONTROLS – LOCATION AND FUNCTION 27
OPERATOR’S CONTROL CONSOLE 28
Operator’s Control Console – Overall View 28
MAIN CONTROL PANEL 29
Main Control Panel 29
HOIST/PULLDOWN RHEOSTAT 30
ROTARY RHEOSTAT 30
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 30
HOIST/PULLDOWN SPEED SELECTOR SWITCH 31
ROTARY SPEED SELECTOR SWiTCH 31
HOIST BRAKE SWiTCH , 32
PIPE RACK SELECTOR SWITCH 32
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 32
WINCH/MAST SELECTOR SWITCH 33
MASTIWINCH JOYSTICK (RIGHT CRAWLER PROPEL) 33
TOOL WRENCH SWiTCH 34
DUST CURTAIN SWITCH 34
BITVIEW HATCH SWITCH 34
PROPEL CONTROL PANEL 35
Propel Control Panel 35
EMERGENCY STOP PUSH-BUTTON 35
PROPEL SPEED SELECTOR SWiTCH 35
COMPRESSOR STOP PUSH-BUTTON 36
COMPRESSOR VENT/DRILL SWITCH 36
HEATERIVENT/AIR CONDITIONER CONTROLS 36
OPERATING MODE SELECTOR SWITCH 36
PROPEL JOySTiCKS 36
SELECTOR SWITCH PANEL 37
Selector Switch Panel 37
BREAKOUT WRENCH SWiTCH 38
PIPE POSITIONER SWITCH 38
DUST SEAL SWiTCH 38
A-FRAME LOCK SWiTCH 38
MAST BRACE LOCK SWiTCH 38
MAST LOCK SWiTCH 39
BOARDING STAIRS SWITCH 39
PEDESTAL HEATER SWITCH 39
FIRE SUPPRESSION SYSTEM INDICATORS 39
RADIO 39
LEVELING CONTROL PANEL 40
Leveling Control Panel 40
MANUAL LEVELING JOYSTICKS 41
AUTOMATIC LEVELING SWiTCH 41
WATER INJECTION ON/OFF SWITCH 41
WATER INJECTION FLOW CONTROL 41
HORN PUSH-BUTTON 42
DEPTH INDICATOR RESET PUSH-BUTTON 42
PROGRAMMED DRILL CONTROL SWITCH 42
EMERGENCY STOP PUSH-BUTTON 42
OPERATOR’S DISPLAY TERMINAL 43
Operator’s Display Panel 43
MACHINERY HOUSE CONTROLS 44
LIGHTING LOAD CENTER 44
CONTROLS ON THE LOW VOLTAGE START CABINET 44
CONTROLS ON THE LOW VOLTAGE CABINET 45
Low Voltage Cabinet (Typical) 45
CONTROL ON THE PROGRAMMABLE CONTROLLER CABINET 45
Programmable Control Cabinet 45
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 46
Hoist Pulldown and Rotary Drive Cabinets 46
CONTROLS ON OR NEAR THE AIR COMPRESSOR 47
Air CompressorMounted Controls 47
MISCELLANEOUS CONTROLS 48
Portable Remote Propel Station (Optional) 48
Hydraulic ReservoirRemote Fill Control Panel 48
Lube Control Panel 49
MACHINE START-UP , 50
MACHINERY CHECK 51
BREAK-IN OF NEW COMPONENTS 51
ROTARY DRIVE UNIT BREAK-IN 51
HOISTIPULLDOWN GEARCASE BREAK-IN 51
ELECTRIC MOTOR BREAK-IN 51
MACHINE OPERATION 52
PROPELLING 52
PROPEL PROCEDURE 53
Operator Ctontrols – Propel 54
Propel- Forward orReverse 55
Propel- Gradual Right Hand Tum 55
Propel- Gradual Leeft Hand Turn 56
Propel- Counter-Rotation Left Hand Tum 56
Gradual Turns – 150 Increments 57
TOWING PROCEDURE 58
CABLE REEL OPERATION 59
LEVELING 60
Machine Orientation 60
Controls for Levelling the Machine 62
MAST RAISINGAND LOWERING 62
MAST RAiSiNG 62
Controls for Raising orLowering the Mast 63
MAST LOWERING 64
Controls for Angle Drilling 65
PULDOWN MACHINERY OPERATION 66
Controls for Hoist / Pulldown 66
AUXILIARYWINCH OPERATION 67
Controls for Operating the Winch 67
PIPE RACK OPERATION 68
Controls for Operating the PipeRracks 69
TOOL HANDLING 72
PIPE LOADINGAND UNLOADING 72
DRILL TOOL STRING ASSEMBLY 74
Stabilizer Installation 75
Controls for Drill Pipe Installation 75
INSTALLING DRILL PIPE 76
Stabilizer Installation 78
Bit Installation 79
BREAKOUT WRENCH OPERATION 80
DRILL TOOL STRING DISASSEMBLY 81
ADDING ADDITIONAL DRILL PIPE 83
REMOVAL OF MULTIPLE SECTION DRILL PIPE 84
ANGLE DRILLING 85
Jib Crane 86
DUST SUPPRESSION SYSTEM OPERATION 86
VERTICAL DRILLING 87
Controls for Normal Drilling 88
STARTING THE HOLE (COLLARING) 88
NORMAL DRILLING 89
ENDING THE HOLE 91
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 92
DRILLING DIFFICULT FORMATIONS 92
HOISTIPULLDOWN GEARCASE BREAK-IN 51
ELECTRIC MOTOR BREAK-IN 51
MACHINE OPERATION 52
PROPELLING 52
PROPEL PROCEDURE 53
Operator Ctontrols – Propel 54
Propel- Forward orReverse 55
Propel- Gradual Right Hand Tum 55
Propel- Gradual Leeft Hand Turn 56
Propel- Counter-Rotation Left Hand Tum 56
Gradual Turns – 150 Increments 57
TOWING PROCEDURE 58
CABLE REEL OPERATION 59
LEVELING 60
Machine Orientation 60
Controls for Levelling the Machine 62
MAST RAISINGAND LOWERING 62
MAST RAiSiNG 62
Controls for Raising orLowering the Mast 63
MAST LOWERING 64
Controls for Angle Drilling 65
PULDOWN MACHINERY OPERATION 66
Controls for Hoist / Pulldown 66
AUXILIARYWINCH OPERATION 67
Controls for Operating the Winch 67
PIPE RACK OPERATION 68
Controls for Operating the PipeRracks 69
TOOL HANDLING 72
PIPE LOADINGAND UNLOADING 72
DRILL TOOL STRING ASSEMBLY 74
Stabilizer Installation 75
Controls for Drill Pipe Installation 75
INSTALLING DRILL PIPE 76
Stabilizer Installation 78
Bit Installation 79
BREAKOUT WRENCH OPERATION 80
DRILL TOOL STRING DISASSEMBLY 81
ADDING ADDITIONAL DRILL PIPE 83
REMOVAL OF MULTIPLE SECTION DRILL PIPE 84
ANGLE DRILLING 85
Jib Crane 86
DUST SUPPRESSION SYSTEM OPERATION 86
VERTICAL DRILLING 87
Controls for Normal Drilling 88
STARTING THE HOLE (COLLARING) 88
NORMAL DRILLING 89
ENDING THE HOLE 91
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 92
DRILLING DIFFICULT FORMATIONS 92
UNCONSOLIDATED MATERIALS 93
WET OR STICKY FORMATIONS 95
ANGLE DRILLING 96
PROGRAMMED DRILL CONTROL DRILLING 97
Controls for Programmed Drill Control 97
PREPARING TO MOVE 98
MACHINE SHUTDOWN 100
SHUTDOWN PROCEDURE 100
SHORT TERM STORAGE 101
LONG TERM STORAGE 102
ATTENDED LONG TERM STORAGE 103
UNATTENDED LONG TERM STORAGE 103
TOOL RECOVERy 104
PIPE SIZE LIMITATIONS 106
STANDARD CRANE HAND SiGNALS 107
MACHINE PLACARDS 110
WET OR STICKY FORMATIONS 95
ANGLE DRILLING 96
PROGRAMMED DRILL CONTROL DRILLING 97
Controls for Programmed Drill Control 97
PREPARING TO MOVE 98
MACHINE SHUTDOWN 100
SHUTDOWN PROCEDURE 100
SHORT TERM STORAGE 101
LONG TERM STORAGE 102
ATTENDED LONG TERM STORAGE 103
UNATTENDED LONG TERM STORAGE 103
TOOL RECOVERy 104
PIPE SIZE LIMITATIONS 106
STANDARD CRANE HAND SiGNALS 107
MACHINE PLACARDS 110
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
