Cat BUCYRUS 59HR Blast Hole Drill Operator’s Manual SN 141426 – PDF DOWNLOAD
FILE DETAILS:
Cat BUCYRUS 59HR Blast Hole Drill Operator’s Manual SN 141426 – PDF DOWNLOAD
Language : English
Pages :136
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat BUCYRUS 59HR Blast Hole Drill Operator’s Manual SN 141426 – PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation of this machine. By following easy to understand step-by-step procedures, the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel. Overall safety depends upon the use of good judgment and the alertness of the entire mining crew.
- Throughout this manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied for this purpose.
- Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance, contact your regional service representative or:
- Bucyrus International, Inc. 1100 Milwaukee Avenue
- P.O. Box 500
- South Milwaukee, Wisconsin, USA 53172-0500
- Telephone (414) 768-4000
- It is the policy of Bucyrus International, Inc. to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development, some procedures, specifications and parts may be altered in a constant effort to improve our machines.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat BUCYRUS 59HR Blast Hole Drill Operator’s Manual SN 141426 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION CONSIDERATIONS 10
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 11
MACHINE PLACARDS 14
Stored Energy Signs 15
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 16
MACHINE OVERVIEW 17
PROPEL MACHINERY 17
MAINFRAME AND DECKS 18
MACHINERY HOUSE 20
MAIN AIR SYSTEMS 21
HYDRAULIC SYSTEM 22
OPERATOR’S CAB 23
MAST 24
ROTARY/PULLDOWN MACHINERY 25
ROTARY GEARCASE 26
PULLDOWN GEARCASE 26
DRILL TOOL STRING ASSEMBLY 27
BREAKOUT WRENCH 28
CABLE REEL 28
CONTROLS – LOCATION AND FUNCTION 29
OPERATOR’S CONTROL CONSOLE 30
Operator’s Control Console – Overall View 30
MAIN CONTROL PANEL 31
Main Control Panel 31
HOIST/PULLDOWN RHEOSTAT 32
ROTARY RHEOSTAT 32
DRILL/PROPEL CONTROLS ON AND OFF PUSHBUTTON 32
HOIST/PULLDOWN SPEED SELECTOR SWITCH 33
ROTARY SPEED SELECTOR SWITCH 33
HOIST BRAKE SWITCH 34
PIPE RACK SELECTOR SWITCH 34
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 34
WINCH/MAST SELECTOR SWITCH 35
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 35
TOOL WRENCH SWITCH 36
DUST CURTAIN SWITCH 36
BIT VIEW HATCH SWITCH 36
PROPEL CONTROL PANEL 37
Propel Control Panel 37
EMERGENCY STOP PUSHBUTTON 37
PROPEL SPEED SELECTOR SWITCH 37
COMPRESSOR STOP PUSHBUTTON 38
COMPRESSOR VENT/DRILL SWITCH 38
HEATER/VENT/AIR CONDITIONER CONTROLS 38
OPERATING MODE SELECTOR SWITCH 38
PROPEL JOYSTICKS 38
SELECTOR SWITCH PANEL 39
Selector Switch Panel 39
BREAKOUT WRENCH SWITCH 40
PIPE POSITIONER SWITCH 40
DUST SEAL SWITCH 40
A-FRAME LOCK SWITCH 40
MAST BRACE LOCK SWITCH 40
MAST LOCK SWITCH 41
BOARDING STAIRS SWITCH 41
PEDESTAL HEATER SWITCH 41
FIRE SUPPRESSION SYSTEM INDICATORS 41
RADIO 41
LEVELING CONTROL PANEL 42
Leveling Control Panel 42
MANUAL LEVELING JOYSTICKS 43
AUTOMATIC LEVELING SWITCH 43
WATER INJECTION ON/OFF SWITCH 43
WATER INJECTION FLOW CONTROL 43
HORN PUSHBUTTON 44
DEPTH INDICATOR RESET PUSHBUTTON 44
PROGRAMMED DRILL CONTROL SWITCH 44
EMERGENCY STOP PUSHBUTTON 44
OPERATOR’S DISPLAY TERMINAL 45
Operator’s Display Panel 45
MACHINERY HOUSE CONTROLS 46
LIGHTING LOAD CENTER 46
CONTROLS ON THE LOW VOLTAGE START CABINET 46
CONTROLS ON THE LOW VOLTAGE CABINET 47
Low Voltage Cabinet (Typical) 47
CONTROL ON THE PROGRAMMABLE CONTROLLER CABINET 47
Programmable Control Cabinet 47
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 48
Hoist Pulldown and Rotary Drive Cabinets 48
CONTROLS ON OR NEAR THE AIR COMPRESSOR 50
Air Compressor Mounted Controls 50
MISCELLANEOUS CONTROLS 51
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 51
Portable Remote Propel Station (Optional) 51
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 52
Hydraulic Reservoir Remote Fill Control Panel 52
LUBE CONTROL PANEL 52
Lube Control Panel 52
PRESTART CHECKS 53
EXTERNAL INSPECTION 53
Daily Inspection Items 54
ONBOARD INSPECTION 56
Onboard Inspection Items 56
PRESTART LUBRICATION 59
START-UP 59
MACHINE START-UP 59
MACHINERY CHECK 61
BREAK-IN OF NEW COMPONENTS 61
ROTARY DRIVE UNIT BREAK-IN 61
HOIST/PULLDOWN GEARCASE BREAK-IN 61
ELECTRIC MOTOR BREAK-IN 61
MAINTENANCE DURING OPERATION 62
PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK 63
OPERATION 63
PROPELLING 64
DEFINITIONS 64
PROPEL PROCEDURE 65
Operator Controls – Propel 66
Propel – Forward or Reverse 67
Propel – Gradual Right Hand Turn 67
Propel – Gradual Left Hand Turn 68
Propel – Counter-Rotation Left Hand Turn 68
Gradual Turns – 15° Increments 69
TOWING PROCEDURE 70
Tow Bar Detail 70
CABLE REEL OPERATION 71
Cable Reel 71
LEVELING 72
Machine Orientation 72
Controls for Leveling the Machine 74
MAST RAISING AND LOWERING 74
MAST RAISING 74
Controls for Raising or Lowering the Mast 75
MAST LOWERING 76
Controls for Angle Drilling 77
PULLDOWN MACHINERY OPERATION 78
Controls for Hoist / Pulldown 78
AUXILIARY WINCH OPERATION 79
Controls for Operating the Winch 79
PIPE RACK OPERATION 80
Controls for Operating the Pipe Racks 81
TOOL HANDLING 84
PIPE LOADING AND UNLOADING 84
DRILL TOOL STRING ASSEMBLY 86
Stabilizer Installation 87
Controls for Drill Pipe Installation 87
Installing Drill Pipe 88
Stabilizer Installation 90
Bit Installation 91
BREAKOUT WRENCH OPERATION 92
DRILL TOOL STRING DISASSEMBLY 93
ADDING ADDITIONAL DRILL PIPE 95
REMOVAL OF MULTIPLE SECTION DRILL PIPE 96
ANGLE DRILLING 97
Jib Crane 98
DUST SUPPRESSION SYSTEM OPERATION 98
DRILLING 99
VERTICAL DRILLING 99
Controls for Normal Drilling 100
STARTING THE HOLE (COLLARING) 100
NORMAL DRILLING 101
ENDING THE HOLE 103
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 104
DRILLING DIFFICULT FORMATIONS 104
UNCONSOLIDATED MATERIALS 105
WET OR STICKY FORMATIONS 107
ANGLE DRILLING 108
PROGRAMMED DRILL CONTROL DRILLING 109
Controls for Programmed Drill Control 109
PREPARING TO MOVE 110
MACHINE SHUTDOWN 112
SHUTDOWN PROCEDURE 112
SHORT TERM STORAGE 113
LONG TERM STORAGE 114
ATTENDED LONG TERM STORAGE 115
UNATTENDED LONG TERM STORAGE 115
TOOL RECOVERY 116
PIPE SIZE LIMITATIONS 118
Drill Pipe Limitations 118
DRILL STABILITY CHARTS 119
Drill Stability Chart – Special Propel Conditions 119
Drill Stability Chart – Typical Propel Conditions 120
TYPICAL MACHINE SPECIFICATIONS 121
Machine Dimensions 122
COMPONENT SYSTEMS 125
GENERAL ESTIMATED COMPONENT WEIGHTS 126
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
