CAT BUCYRUS 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL – PDF DOWNLOAD
Language : English
Pages :120
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL – PDF DOWNLOAD
FOREWORD
- This manual establishes guidelines and furnishes general instructions for the operation of the Bucyrus 49RIII Rotary Blast Hole Drill. The drill consists of three major units; the lower works, the main frame, and the mast. The lower works provides a foundation for the main frame and contains most of the necessary components to propel the drill.
- The main frame is mounted upon the lower works and contains the bailing air compressor and all controls to operate the drill. The machinery house encloses most ofthe main frame. The operator’s cab is located at the rear of the main frame and contains the operator’s station.
- The mast is mounted to the rear of the main frame and contains the machinery required for handling of the tool string, including the hoist/pulldown machinery and the rotary machinery.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS 49RIII Electric Blast Hole Drill OPERATOR’S MANUAL – PDF DOWNLOAD
SAFETy 1-1
General 1-1
Specific Safety Rules 1-1
SECTION 1 – SAFETY PRECAUTIONS AND PRESTART CHECKS 1-1
Operation Near Electrical Transmission Lines 1-1
PRESTART CHECKS 1-2
OUTSIDE INSPECTION 1-2
ON-BOARD INSPECTION 1-4
PRESTART LUBRICATION 1-5
SECTION 2 – CONTROLS – LOCATION AND FUNCTION
INTRODUCTION 2-1
OPERATOR’S CONSOLE CONTROLS 2-1
MAIN CONTROL PANEL 2-2
Hoist/Pulldown Rheostat 2-2
Rotary Rheostat 2-2
Drill/Propel Controls ON and OFF Push-buttons 2-2
Hoist/Pulldown Speed Selector Switch 2-2
Rotary Speed Selector Switch
Hoist Brake Switch 2-3
Pipe Rack Selector Switch
Pipe Rack Joystick (Left Crawler Propel) 2-3
Winch/Mast Selector Switch 2-3
MastlWinch Joystick (Right Crawler Propel) 2-4
Tool Wrench Switch 2-4
Dust Curtain Switch 2-4
Bit View Hatch Switch 2-4
PROPEL CONTROL PANEL 2-4
Emergency Stop Push-button (Optional) 2-4
Propel Speed Selector Switch 2-4
Compressor Stop Push-button 2-4
Compressor Vent/Drill Switch 2-4
HeaterNent/Air Conditioner Controls 2-4
Operating Mode Selector Switch 2-5
Propel Joysticks 2-5
SELECTOR SWITCHES PANEL 2-5
Breakout Wrench Switch 2-5
Pipe Positioner Switch (Optional) 2-6
Dust Seal Switch (Optional) 2-6
A-Frame Lock Switch (Optional) 2-6
Mast Brace Lock Switch 2-6
Mast Lock Switch 2-6
Boarding Stairs Switch 2-6
Pedestal Heater Switch (Optional) 2-6
Windshield WasherlWiper Switches (Optional) 2-6
Radio 2-6
LEVELING CONTROL PANEL 2-7
Manual Leveling Joysticks 2-7
Automatic Leveling Switch 2-7
Water Injection On/Off Switch (Optional) 2-7
Water Injection Flow Control (Optional) 2-7
TABLE OF CONTENTS
PAGE
SAFETy 1-1
General 1-1
Specific Safety Rules 1-1
SECTION 1 – SAFETY PRECAUTIONS AND PRESTART CHECKS 1-1
Operation Near Electrical Transmission Lines 1-1
PRESTART CHECKS 1-2
OUTSIDE INSPECTION 1-2
ON-BOARD INSPECTION 1-4
PRESTART LUBRICATION 1-5
SECTION 2 – CONTROLS – LOCATION AND FUNCTION 2-1
INTRODUCTION 2-1
OPERATOR’S CONSOLE CONTROLS 2-1
MAIN CONTROL PANEL 2-2
Hoist/Pulldown Rheostat 2-2
Rotary Rheostat 2-2
Drill/Propel Controls ON and OFF Push-buttons 2-2
Hoist/Pulldown Speed Selector Switch 2-2
Rotary Speed Selector Switch 2-3
Hoist Brake Switch 2-3
Pipe Rack Selector Switch 2-3
Horn Push-button 2-7
Depth Indicator Reset Push-button 2-7
Programmed Drill Control Switch 2-8
Emergency Stop Push-button (optional) 2-8
OPERATOR’S DISPLAY TERMINAL 2-8
MACHINERY HOUSE CONTROLS 2-8
Lighting Load Center 2-8
Controls Located On Low Voltage Start Cabinet 2-9
Controls Located On Low Voltage Cabinet 2-9
Controls Located On Programmable Controller Cabinet 2-9
Hoist/Pulldown and Rotary Drive Control Cabinets 2-10
Controls Located On or Near Screw Type Air Compressor 2-10
MISCELLANEOUS CONTROLS 2-10
Lube Control Panel
SECTION 3 – START-UP 3-1
INTRODUCTION 3-1
MACHINE START-UP 3-1
MACHINERY CHECK 3-2
BREAK-IN OF NEW COMPONENTS 3-2
Rotary Drive Unit Break-In 3-2
Hoist/Pulldown Gearcase Break-In 3-2
Electric Motor Break-In
SECTION 4 – OPERATION – GENERAL 4-1
INTRODUCTION 4-1
PROPELLING 4-1
Definitions 4-1
Procedure , 4-1
Towing 4-4
CABLE REEL OPERATION 4-6
LEVELING 4-6
MAST RAISING AND LOWERING 4-8
Mast Raising 4-8
Mast Lowering 4-9
PULLDOWN MACHINERY OPERATION 4-11
AUXILIARY WINCH OPERATION 4-12
PIPE RACK OPERATION 4-12
TOOL HANDLING 4-13
General Operating Procedure 4-13
Pipe Loading and Unloading 4-13
Drill Tool String Assembly 4-14
Breakout Wrench Operation 4-18
Drill Tool String Disassembly 4-20
Adding Additional Drill Pipe 4-21
Removal of Multiple Section Drill Pipe 4-23
Dust Suppression System Operation 4-24
SECTION 5 – DRILLING 5-1
VERTICAL DRILLING 5-1
General Operating Procedures 5-1
Beginning The Hole (Collaring) 5-2
Normal Drilling 5-2
Ending the Hole (Reaming) 5-3
Ending the Hole (Multiple Pipe Sections) 5-4
DRILLING DIFFICULT FORMATIONS 5-4
Unconsolidated Materials 5-5
Horn Push-button 2-7
Depth Indicator Reset Push-button 2-7
Programmed Drill Control Switch 2-8
Emergency Stop Push-button (optional) 2-8
OPERATOR’S DISPLAY TERMINAL 2-8
MACHINERY HOUSE CONTROLS 2-8
Lighting Load Center 2-8
Controls Located On Low Voltage Start Cabinet 2-9
Controls Located On Low Voltage Cabinet 2-9
Controls Located On Programmable Controller Cabinet 2-9
Hoist/Pulldown and Rotary Drive Control Cabinets 2-10
Controls Located On or Near Screw Type Air Compressor 2-10
MISCELLANEOUS CONTROLS 2-10
Lube Control Panel 2-10
SECTION 3 – START-UP 3-1
INTRODUCTION 3-1
MACHINE START-UP 3-1
MACHINERY CHECK 3-2
BREAK-IN OF NEW COMPONENTS 3-2
Rotary Drive Unit Break-In 3-2
Hoist/Pulldown Gearcase Break-In 3-2
Electric Motor Break-In 3-2
Wet or Sticky Formations 5-7
PROGRAMMED DRILL CONTROL DRILLING 5-7
Preparing to Move 5-8
SECTION 6 – MACHINE SHUTDOWN 6·1
GENERAL CONSIDERATIONS 6-1
SHUT DOWN PROCEDURE 6-1
SHORT TERM STORAGE 6-1
LONG TERM STORAGE 6-2
Attended Long Term Storage 6-2
Unattended Long Term Storage 6-2
APPENDIX 1 – TOOL RECOVERY 1A-1
APPENDIX 2 – PIPE SIZE LIMITATIONS 2A-1
APPENDIX 3 – LUBE CHARTS 3A·1
APPENDIX 4 – STABILITY & PROPEL 4A·1
TYPICAL PROPEL 4A-1
SPECIAL PROPEL CONDITIONS 4A-1
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
