Cat BUCYRUS 49RIII BLAST HOLE DRILL OPERATOR’S MANUAL SN 141076 – PDF DOWNLOAD
FILE DETAILS:
Cat BUCYRUS 49RIII BLAST HOLE DRILL OPERATOR’S MANUAL SN 141076 – PDF DOWNLOAD
Language : English
Pages :113
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Cat BUCYRUS 49RIII BLAST HOLE DRILL OPERATOR’S MANUAL SN 141076 – PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE.
- Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed directly from the factory. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000
- It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously.
- Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cat BUCYRUS 49RIII BLAST HOLE DRILL OPERATOR’S MANUAL SN 141076 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
SAFETY PRECAUTIONS 7
FIRE PREVENTION 10
SPECIFICATIONS 12
Machine Dimensions 13
MACHINE OVERVIEW 14
PROPEL MACHINERY 14
Propel Machinery 14
MAINFRAME AND DECKS 15
Mainframe 15
Deck Plan 16
MAST 17
Mast and Mast Machinery 17
MAIN AIR SYSTEMS 18
Air Compressor 18
HYDRAULIC SYSTEM 19
OPERATOR’S CAB 20
Operator’s Cab 20
MACHINE PLACARDS 21
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 23
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 26
PRESTART CHECKS 27
EXTERNAL INSPECTION 27
ONBOARD INSPECTION 30
PRESTART LUBRICATION 32
CONTROLS – LOCATION AND FUNCTION 33
OPERATOR’S CONTROL CONSOLE 33
MAIN CONTROL PANEL 34
HOIST/PULLDOWN RHEOSTAT 34
ROTARY RHEOSTAT 35
DRILL/PROPEL CONTROLS ON / OFF PUSH-BUTTON 35
HOIST/PULLDOWN SPEED SELECTOR SWITCH 35
ROTARY SPEED SELECTOR SWITCH 36
HOIST BRAKE SWITCH 36
PIPE RACK SELECTOR SWITCH 37
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 37
WINCH/MAST SELECTOR SWITCH 37
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 38
TOOL WRENCH SWITCH 38
DUST CURTAIN SWITCH 38
BIT VIEW HATCH SWITCH 39
PROPEL CONTROL PANEL 39
EMERGENCY STOP PUSH-BUTTON 39
PROPEL SPEED SELECTOR SWITCH 40
COMPRESSOR STOP PUSH-BUTTON 40
COMPRESSOR VENT/DRILL SWITCH 40
HEATER/VENT/AIR CONDITIONER CONTROLS 40
OPERATING MODE SELECTOR SWITCH 40
PROPEL JOYSTICKS 41
SELECTOR SWITCH PANEL 42
MAST BRACE LOCK SWITCH 42
MAST LOCK SWITCH 43
BOARDING STAIRS SWITCH 43
PEDESTAL HEATER SWITCH 43
FIRE SUPPRESSION SYSTEM INDICATORS 43
RADIO 43
LEVELING CONTROL PANEL 44
MANUAL LEVELING JOYSTICKS 44
AUTOMATIC LEVELING SWITCH 45
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 45
WATER INJECTION FLOW CONTROL (OPTIONAL) 45
HORN PUSH-BUTTON 45
DEPTH INDICATOR RESET PUSH-BUTTON 46
PROGRAMMED DRILL CONTROL SWITCH 46
EMERGENCY STOP PUSH-BUTTON 46
OPERATOR’S DISPLAY TERMINAL 47
MACHINERY HOUSE CONTROLS 48
Lighting Load Center 48
Low Voltage Start Cabinet 48
Low Voltage Cabinet 49
Programmable Controller Cabinet 49
Hoist/Pulldown and Rotary Drive Control CABINETS 50
Air Compressor Controls 50
MISCELLANEOUS CONTROLS 51
Portable Remote Propel Station (Optional) 51
Hydraulic Reservoir Remote Fill Control Panel 51
Lube Control Panel 52
AUXILIARY AIR COMPRESSOR 53
MACHINE START-UP 54
MACHINERY CHECK 54
BREAK-IN OF NEW COMPONENTS 55
ROTARY DRIVE UNIT BREAK-IN 55
HOIST/PULLDOWN GEARCASE BREAK-IN 55
ELECTRIC MOTOR BREAK-IN 55
MACHINE OPERATION 56
PROPELLING 56
Propel Controls 57
Propel – Forward or Reverse 58
Propel – Gradual Right Turn 59
Propel – Gradual Left Turn 59
Propel – Counter-Rotation Left Turn 60
Gradual Turns – 15° Increments 60
TOWING THE MACHINE 62
CABLE REEL OPERATION 63
MACHINE LEVELING 64
Machine Orientation 64
Leveling Controls 66
MAST RAISING AND LOWERING 66
MAST RAISING 66
Mast Raising/Lowering Controls 67
MAST LOWERING 68
PULLDOWN MACHINERY OPERATION 70
Controls for Hoist/Pulldown 70
AUXILIARY WINCH OPERATION 71
Controls for Operating the Winch 71
PIPE RACK OPERATION 72
Controls for Operating the Pipe Racks 72
TOOL HANDLING 75
PIPE LOADING AND UNLOADING 75
DRILL TOOL STRING ASSEMBLY 76
Stabilizer Installation 78
Controls for Drill Pipe Installation 78
BREAKOUT WRENCH OPERATION 82
DRILL TOOL STRING DISASSEMBLY 83
ADDING ADDITIONAL DRILL PIPE 85
REMOVAL OF MULTIPLE SECTION DRILL PIPE 86
DUST SUPPRESSION SYSTEM OPERATION 87
Water Iinjection System 88
VERTICAL DRILLING 89
Controls for Drilling 89
STARTING THE HOLE (COLLARING) 90
NORMAL DRILLING 91
ENDING THE HOLE ~SINGLE PIPE SECTION 92
ENDING THE HOLE ~MULTIPLE PIPE SECTIONS 93
DRILLING DIFFICULT FORMATIONS 94
UNCONSOLIDATED MATERIALS 94
WET OR STICKY FORMATIONS 97
PROGRAMMED DRILL CONTROL DRILLING 99
Controls for Programmed Drill Control 99
PREPARING TO MOVE THE MACHINE 100
MACHINE SHUTDOWN 101
SHORT TERM STORAGE 102
LONG TERM STORAGE 103
ATTENDED LONG TERM STORAGE 104
UNATTENDED LONG TERM STORAGE 104
TOOL RECOVERY 105
Drill Stability Chart 107
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.M