CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL SN141301 – PDF DOWNLOAD
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CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL SN141301 – PDF DOWNLOAD
Language : English
Pages :126
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL SN141301 – PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. When a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE.
- Order parts in the exact quantity needed. RIGHT and LEFT refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International parts representative. Periodic additions or revisions may be made to this manual. Should you require additional information or factory service assistance contact your regional service representative or:
Bucyrus International, Inc.
1100 Milwaukee Avenue
P.O. Box 500
South Milwaukee, Wisconsin, USA 53172-0500
Telephone (414)-768-4000
It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The company reserves the right to make changes or add improvements to its machines at any time. This will be without incurred obligations to install such changes on machines sold previously. Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT Bucyrus 49HR BLAST HOLE DRILL OPERATOR’S MANUAL SN141301 – PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY PRECAUTIONS 6
FIRE PREVENTION CONSIDERATIONS 9
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS 10
WARNING SIGNS AND DECALS 13
Stored Energy Signs 14
OPERATION NEAR ELECTRICAL TRANSMISSION LINES 15
MACHINE OVERVIEW 16
PROPEL MACHINERY 17
MAIN FRAME AND DECKS 18
MACHINERY HOUSE 19
MAIN AIR SYSTEMS 20
Air Compressor 20
HYDRAULIC SYSTEM 21
OPERATOR’S CAB 22
MAST 23
Mast/Machinery 23
ROTARY GEARCASE 24
PULLDOWN GEARCASE 25
DRILL TOOL STRING ASSEMBLY 26
BREAKOUT WRENCH 27
CABLE REEL 27
CONTROLS – LOCATION AND FUNCTION 28
OPERATOR’S CONTROL CONSOLE 29
Operator’s Control Console Overview 29
MAIN CONTROL PANEL 30
Main Control Panel – Overview 30
HOIST/PULLDOWN RHEOSTAT 30
ROTARY RHEOSTAT 31
DRILL/PROPEL CONTROLS ON AND OFF PUSH-BUTTON 31
HOIST/PULLDOWN SPEED SELECTOR SWITCH 32
PULLDOWN TORQUE CONTROL 33
ROTARY SPEED SELECTOR SWITCH 33
IMPORTANT NOTE
This document is protected under applicable copyright laws to the extent available Any
unauthorized and unlawful reproduction, distribution or other use shall be subject to liability
© 2010 Bucyrus International, Inc All Rights Reserved
BI619491
Manual No 10786
49HR Blast Hole Drill
2 January 2010
Bucyrus International, Inc
HOIST BRAKE SWITCH 33
PIPE RACK SELECTOR SWITCH 33
PIPE RACK JOYSTICK (LEFT CRAWLER PROPEL) 34
WINCH/MAST SELECTOR SWITCH 34
MAST/WINCH JOYSTICK (RIGHT CRAWLER PROPEL) 34
TOOL WRENCH SWITCH 35
DUST CURTAIN SWITCH 35
BIT VIEW HATCH SWITCH 36
PROPEL CONTROL PANEL 37
Propel Control Panel – Overview 37
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 37
PROPEL SPEED SELECTOR SWITCH 38
COMPRESSOR STOP PUSH-BUTTON 38
COMPRESSOR VENT/DRILL SWITCH 38
HEATER/VENT/AIR CONDITIONER CONTROLS 38
OPERATING MODE SELECTOR SWITCH 38
PROPEL JOYSTICKS 39
SELECTOR SWITCH PANEL 39
Selector Switch Panel – Overview 39
BREAKOUT WRENCH SWITCH 40
PIPE POSITIONER SWITCH (OPTIONAL) 40
DUST SEAL SWITCH (OPTIONAL) 40
A-FRAME LOCK SWITCH (OPTIONAL) 40
MAST BRACE LOCK SWITCH 41
MAST LOCK SWITCH 41
BOARDING STAIRS SWITCH 41
PEDESTAL HEATER SWITCH (OPTIONAL) 41
FIRE SUPPRESSION SYSTEM INDICATORS (OPTIONAL) 41
RADIO (OPTIONAL) 41
LEVELING CONTROL PANEL 42
Leveling Control Panel 42
MANUAL LEVELING JOYSTICKS 43
AUTOMATIC LEVELING SWITCH 43
WATER INJECTION ON/OFF SWITCH (OPTIONAL) 43
WATER INJECTION FLOW CONTROL (OPTIONAL) 43
HORN PUSH-BUTTON 44
DEPTH INDICATOR RESET PUSH-BUTTON 44
PROGRAMMED DRILL CONTROL SWITCH 44
EMERGENCY STOP PUSH-BUTTON (OPTIONAL) 44
OPERATOR’S DISPLAY TERMINAL 45
Operator’s Display Panel 45
MACHINERY HOUSE CONTROLS 46
LIGHTING LOAD CENTER 46
Lighting Load Center 46
CONTROLS LOCATED ON LOW VOLTAGE START CABINET 47
Typical Low Voltage Start Cabinet 47
CONTROLS LOCATED ON LOW VOLTAGE CABINET 47
Typical Low Voltage Cabinet 47
BI619491
January 2010
49HR Blast Hole Drill
3 Manual No 10786
Bucyrus International, Inc
CONTROL LOCATED ON PROGRAMMABLE CONTROLLER CABINET 48
Typical Programmable Control Cabinet 48
HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS 48
Typical Hoist/Pulldown and Rotary Drive Control Cabinets 48
MISCELLANEOUS CONTROLS 49
PORTABLE REMOTE PROPEL STATION (OPTIONAL) 49
Portable Remote Propel Station 49
HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL 50
Hydraulic Reservoir Remote Fill Control Panel 50
LUBE CONTROL PANEL 50
Lube Control Panel 50
PRESTART CHECKS 51
EXTERNAL INSPECTION 51
ONBOARD INSPECTION 53
PRESTART LUBRICATION 55
START-UP 56
MACHINE START UP 56
MACHINERY CHECK 57
BREAK-IN OF NEW COMPONENTS 57
ROTARY DRIVE UNIT BREAK-IN 57
HOIST/PULLDOWN GEARCASE BREAK-IN 57
ELECTRIC MOTOR BREAK-IN 57
OPERATION 58
PROPELLING 58
DEFINITIONS 58
PROPEL PROCEDURE 59
Propel Controls – Overview 60
Straight Propel 61
Gradual Right Hand Turn 61
Gradual Left Hand Turn 62
Counter-Rotation Left Hand Turn 63
Ensure Gradual Turns are Made – 15O Increments 63
TOWING PROCEDURE 65
Towing Procedure 65
CABLE REEL OPERATION 67
Cable Reel 67
LEVELING 68
Machine Orientation 68
Leveling Controls 69
MAST RAISING AND LOWERING 69
MAST RAISING 70
Mast Raising/Lowering Controls 71
MAST LOWERING 72
Mast Controls to Adjust for Angle Drilling 72
PULLDOWN MACHINERY OPERATION 74
Hoist/Pulldown Controls 74
AUXILIARY WINCH OPERATION 75
Winch Operation Controls 75
BI619491
Manual No 10786
49HR Blast Hole Drill
4 January 2010
Bucyrus International, Inc
PIPE RACK OPERATION 76
Pipe Rack Operating Controls 76
Pipe Rack Operation 77
TOOL HANDLING 79
PIPE LOADING AND UNLOADING 79
DRILL TOOL STRING ASSEMBLY 81
Tool String 81
Stabilizer Installation 82
Drill Pipe Installation Controls 82
BREAKOUT WRENCH OPERATION 86
DRILL TOOL STRING DISASSEMBLY 87
ADDING ADDITIONAL DRILL PIPE 89
REMOVAL OF MULTIPLE SECTION DRILL PIPE 90
DUST SUPPRESSION SYSTEM OPERATION 91
Water Injection System 92
DRILLING 93
VERTICAL DRILLING 93
Controls Utilized While Drilling 93
STARTING THE HOLE (COLLARING) 94
NORMAL DRILLING 95
ENDING THE HOLE 97
ENDING THE HOLE (MULTIPLE PIPE SECTIONS) 98
DRILLING DIFFICULT FORMATIONS 98
UNCONSOLIDATED MATERIALS 98
WET OR STICKY FORMATIONS 101
ANGLE DRILLING 102
ANGLE DRILLING 102
Angle Drilling Equipment 103
Pipe Positioner 104
Jib Crane 105
PROGRAMMED DRILL CONTROL DRILLING 106
Programmed Drill Controls Utilized 106
PREPARING TO MOVE 107
MACHINE SHUTDOWN 109
SHUT DOWN PROCEDURE 109
SHORT TERM STORAGE 110
LONG TERM STORAGE 111
ATTENDED LONG TERM STORAGE 112
UNATTENDED LONG TERM STORAGE 112
TOOL RECOVERY 113
DRILL STABILITY CHARTS 115
TYPICAL MACHINE SPECIFICATIONS 117
GENERAL ESTIMATED COMPONENT WEIGHTS 119
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
