CAT BUCYRUS 495HD Mining Shovel Operator’s Manual BI012096 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS 495HD Mining Shovel Operator’s Manual BI012096 – PDF DOWNLOAD
Language : English
Pages :128
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS 495HD Mining Shovel Operator’s Manual BI012096 – PDF DOWNLOAD
Safety Symbols
- Operating, maintaining or servicing this machine is dangerous unless performed properly. Each person must satisfy himself and his employer that he is alert, has the necessary skills, knowledge, proper tools and equipment for the task at hand. It is critical that all the methods used are safe and correct.
- Factory service representatives and specialists are available to provide additional information or technical assistance. The operator must be alert, physically fit and free from the influence of alcohol, drugs, or any medications that might impair his/her eyesight, hearing or reactions.
- The safety alert symbols displayed here and throughout this manual are used to call attention to instructions concerning personal safety. Carefully read and follow these instructions and observe all SAFETY, DANGER and CAUTION graphics mounted on various areas of the machine.
- Be certain that anyone servicing this machine is aware of these SAFETY SYMBOLS and their definitions. If it is impossible to safely perform any of the enclosed maintenance and operational procedures, contact your regional service representative or the factory.
- The following defines distinctions between safety instructions. In all these definitions the safety alert signal is used.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS 495HD Mining Shovel Operator’s Manual BI012096 – PDF DOWNLOAD
SECTION S – SAFETY
S 1 Safety Symbols S-i
S 2 Safety Precautions S-iii
S 2 1 General Precautions s-iv
S 2 2 Maintenance Precautions s-v
S 2 3 Operating Precautions s-vii
S 2 4 Fire Prevention s-viii
S 2 5 Common Safety Features s-ix
S 2 5 1 Mine Signal s-ix
S 2 5 2 Propel Warning Lights s-x
S 2 5 3 Propel Back-up Alarm s-xi
S 2 5 4 Emergency Stop Pushbutton s-xii
S 2 5 5 Boarding Stairs s-xiii
S 2 5 6 Vertical Boarding Ladder s-xiii
S 3 Warning Signs And Decals S-xiv
SECTION 1 – INTRODUCTION
1 1 About This Manual 1-1
1 1 1 Purpose 1-1
1 1 2 Organization 1-1
1 1 3 Terminology 1-1
1 1 4 Revisions 1-2
1 1 5 Precautions and Disclaimers 1-2
1 1 6 Contact 1-2
1 1 7 Swinging Restraint & Ballast Box Support 1-3
1 1 7 1 Ballast Box Support 1-3
1 1 8 Swinging Restraint 1-4
1 2 Machine Overview 1-6
1 3 Lower Works 1-7
1 3 1 Crawlers 1-8
1 3 2 Truck Frame 1-9
1 3 3 Swing Rack 1-11
1 3 4 Roller Circle 1-12
BI012096
Table of Contents
1 – 2 495HD Mining Shovel OM141421-EN
March 2014 PRELIMINARY SAMPLE 03-25-2011
1 3 5 Propel Machinery 1-13
1 3 6 Collector Rings 1-14
1 4 Rotating Deck 1-16
1 4 1 Revolving Frame 1-16
1 4 2 Center Pintle 1-16
1 4 3 Deck Extensions 1-18
1 4 4 Ballast Box 1-19
1 4 5 Machinery House 1-19
1 4 5 1 Vertical Boarding Ladder, Left 1-20
1 4 5 2 Boarding Stairs 1-22
1 4 6 A-Frame 1-23
1 4 7 Hoist Machinery 1-24
1 4 8 Swing Machinery 1-25
1 4 9 Crowd Machinery 1-26
1 4 10 Operator’s Cab 1-27
1 4 11 Compressed Air System 1-28
1 4 12 Automatic Lubrication System 1-29
1 5 Front End Equipment 1-31
1 5 1 Suspension Strands 1-31
1 5 2 Boom 1-32
1 5 3 Running Ropes 1-33
1 5 4 Saddle Block 1-34
1 5 5 Dipper Handle 1-35
1 5 6 Dipper 1-36
1 5 7 Padlocks 1-37
1 5 8 Dipper Trip 1-38
SECTION 2 – OPERATION
2 1 General Information 2-1
2 1 1 Operation Near Electrical Lines 2-1
2 2 Controls 2-3
2 2 1 Primary Operating Controls 2-4
2 2 1 1 Controls On The Left Console 2-5
2 2 1 1 1 Left Joystick 2-6
2 2 1 1 2 Dipper Trip 2-6
2 2 1 1 3 Signal Horn 2-6
2 2 1 1 4 Radio 2-6
2 2 1 1 5 Hoist Brake 2-7
2 2 1 1 6 Crowd Brake 2-7
BI012096
Table of Contents
OM141421-EN 495HD Mining Shovel 1 – 3
March 2014
PRELIMINARY SAMPLE 03-25-2011
2 2 1 1 7 Swing Brake 2-7
2 2 1 1 8 Propel Brake 2-7
2 2 1 1 9 Climate Control Panel 2-7
2 2 1 1 10 Windshield Wiper Switch 2-7
2 2 1 1 11 Windshield Washer Switch 2-7
2 2 1 2 Controls On The Right Console 2-8
2 2 1 2 1 Right Joystick 2-9
2 2 1 2 2 Control Stop Pushbutton 2-10
2 2 1 2 3 Control Reset Pushbutton 2-10
2 2 1 2 4 Dig/propel Transfer Switch 2-10
2 2 1 2 5 Emergency Stop Pushbutton 2-11
2 2 1 2 6 Main Power Off Pushbutton 2-11
2 2 1 2 7 Earth Continuity Lockout Pushbutton 2-11
2 2 1 2 8 Telephone 2-11
2 3 Operator’s Seat 2-12
2 4 Operator’s Display 2-14
2 4 1 Display Area and Indicators 2-15
2 4 2 Display Screens 2-16
2 5 Auxiliary Controls 2-25
2 5 1 Remote Start Panel 2-25
2 5 1 1 Phase Sequence Light 2-25
2 5 1 2 Drive Cabinets Temperature Light 2-26
2 5 1 3 PLC Power On Light 2-26
2 5 1 4 System Ready Light 2-26
2 5 1 5 Auxiliary Ground Fault Light 2-26
2 5 1 6 Incomplete Sequence Light 2-26
2 5 1 7 System Run Pushbutton 2-26
2 5 1 8 Air Compressor Start/Stop Pushbuttons 2-26
2 5 1 9 House Light Circuit Breakers 2-26
2 5 1 10 Lighting Transfer Switch 2-27
2 5 2 Lubrication Control Panel 2-28
2 5 3 Windshield Wipers 2-29
2 5 4 Windshield Washer 2-29
SECTION 3 – MACHINE SPECIFICATIONS
3 1 Typical Machine Specifications 3-1
BI012096
Table of Contents
1 – 4 495HD Mining Shovel OM141421-EN
March 2014 PRELIMINARY SAMPLE 03-25-2011
3 2 General Estimated Component Weights 3-3
3 2 1 Lower Works 3-3
3 2 2 Upper Works 3-5
3 2 3 Front End 3-7
SECTION 4 – MACHINE OPERATION
4 1 Pre-start Checks 4-1
4 1 1 Walk-around Ground Level Inspection 4-1
4 1 2 On-board Inspection 4-2
4 2 Start-up, Operation And Shutdown 4-3
4 2 1 Machine Start-up 4-3
4 2 2 Restarting After An Electrical Fault 4-4
4 2 3 Machine Operation 4-5
4 2 4 Machinery Motions 4-5
4 2 4 1 Hoist Motion 4-5
4 2 4 2 Crowd Motion 4-7
4 2 4 3 Propel Motion 4-8
4 2 4 4 4-9
4 2 4 5 Swing Motion 4-9
4 2 4 5 1 Proper Swing Motion 4-10
4 2 4 6 Steering 4-12
4 2 4 6 1 Counter-rotation Turns 4-13
4 2 4 7 Positioning the Machine 4-15
4 2 4 7 1 Back-up Method 4-15
4 2 4 7 2 Drive-by Method 4-16
4 2 4 8 Start Of The Dig Cycle 4-17
4 2 4 9 Engaging The Bank 4-21
4 2 4 10 Slope Limitations 4-23
4 2 5 Excavated Material 4-25
4 2 6 Operation Checks 4-25
4 2 7 Operating Hints 4-26
4 2 8 Stopping the Machine 4-27
4 2 9 Shutdown 4-27
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
