CAT BUCYRUS 495BI MINING SHOVEL OPERATOR’S MANUAL 10537 – PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS 495BI MINING SHOVEL OPERATOR’S MANUAL 10537 – PDF DOWNLOAD
Language : English
Pages :113
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS 495BI MINING SHOVEL OPERATOR’S MANUAL 10537 – PDF DOWNLOAD
FORWARD
- This manual is designed to assist the owner in the operation and preventive maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and reliable more operation will result.
- THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied. Please carefully read the instructions in it. All parts are listed by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed.
- RIGHT HAND (RH) and LEFT-HAND (LH) parts correspond to the operator’s hands at the controls as seated when operating the machine. Please state the correct machine SERIAL NUMBER when corresponding or contacting the factory service or parts departments.
- Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International’s parts representative.
IMAGES PREVIEW OF THE MANAL:
TABLE OF CONTENTS:
CAT BUCYRUS 495BI MINING SHOVEL OPERATOR’S MANUAL 10537 – PDF DOWNLOAD
Forward 5
Safety Precautions/Hazards 6
General Safety Considerations 6
Safety Symbology 12
Machine Placards 13
Machine Overview 16
Specifications of the typical 495B1 16
Model 495B1 GTO Electric Mining Shovel Standard Mechanical Description 21
Introduction 21
Lower Works 22
Crawlers 23
Truck Frame 24
Swing Rack 24
Roller Circle 25
Propel Machinery 27
COLLECTOR RINGS 28
Rotating Deck 29
Revolving Frame 29
Center Pintle 30
Deck Extensions 31
Ballast Box 31
Machinery House 32
A-Frame 33
Hoist Machinery 33
Swing Machinery 35
Crowd Machinery 35
Front End Equipment 36
Boom 36
Saddle Block 37
Dipper Handle 37
Dipper 37
Padlock 37
Dipper Trip 37
Running Ropes 38
Operator’s Cab 39
Compressed Air System 40
Automatic Lubrication System 40
GENERAL SAFETY 41
SPECIFIC SAFETY RULES 41
OPERATION NEAR ELECTRICAL DISTRIBUTION AND TRANSMISSION LINES 42
PRE-START CHECKS 43
GROUND LEVEL WALK-AROUND INSPECTION 43
ON-BOARD INSPECTION 45
CONTROLS – FUNCTION AND LOCATION 48
INTRODUCTION 48
MACHINE ORIENTATION 49
PRIMARY OPERATING CONTROLS 51
HOIST/SWING/PROPEL MASTER SWITCH (LEVER) 51
SIGNAL HORN LEVER 51
CROWD/HORN/DIPPER TRIP/PROPEL MASTER SWITCH (LEVER) 51
DIPPER TRIP 52
HOIST BRAKE SWITCH 52
CROWD BRAKE SWITCH 52
SWING BRAKE SWITCH 53
PROPEL BRAKE SWITCH 53
EARTH CONTINUITY LOCKOUT PUSHBUTTON (IF EQUIPPED) 53
AIR PRESSURE GAUGE 53
CONTROL RESET PUSHBUTTON 53
PROPEL TRANSFER SWITCH 54
CONTROL STOP PUSHBUTTON 54
MACHINE STOP/EMERGENCY STOP PUSHBUTTON 54
MAIN POWER OFF PUSHBUTTON 55
PANELVIEW MONITOR 55
WINDSHIELD WIPER SWITCH 57
WINDSHIELD WASHER SWITCH 57
CAB LIGHT DIMMER SWITCH 57
OPERATOR’S SEAT 57
AIR CONDITIONER SWITCHES 58
WINDOW FAN SWITCH (if equipped) 58
SECONDARY OPERATING CONTROLS 58
PLC CABINET 59
CONTROL STOP PUSHBUTTON 59
EMERGENCY STOP/POWER OFF PUSHBUTTON 59
AC CONTROL CABINET 60
MOTOR CONTROL CENTER CABINET 61
REMOTE START CONSOLE 62
EMERGENCY STOP/POWER OFF PUSHBUTTON 62
AIR COMPRESSOR RUN SWITCH 63
AIR COMPRESSOR START/STOP PUSHBUTTONS (OPTIONAL) 63
MACHINE STOP PUSHBUTTON 63
System Run Pushbutton 63
Uninterruptable Power Supply Off Pushbutton 63
UNINTERRUPTABLE POWER SUPPLY START PUSHBUTTON 63
INCOMPLETE SEQUENCE LIGHT 63
AUXILIARY GROUND FAULT LIGHT 64
PHASE SEQUENCE LIGHT 64
PLC CABINET TEMPERATURE LIGHT 64
DRIVE CABINET TEMPERATURE LIGHT 64
PLC POWER ON LIGHT 64
SYSTEM READY LIGHT 64
UPS CONTROL BOX 65
HOUSE LIGHT CIRCUIT BREAKERS 66
LIGHTING TRANSFER SWITCH (OPTIONAL) 66
CABLE REEL START/STOP PUSHBUTTONS 67
LUBRICATION CONTROL PANEL 68
START UP, OPERATION, AND SHUT DOWN 69
START UP 69
RESTARTING AFTER AN ELECTRICAL FAULT 71
OPERATION 72
HOIST MOTION 73
CROWD MOTION 74
SWING MOTION 75
PROPEL MOTION 76
STEERING 77
CABLE REEL OPERATION 79
POSITIONING MACHINE AT BANK 81
BACK-UP METHOD 81
DRIVE-BY METHOD 82
START OF DIG CYCLE 83
ENGAGING THE BANK 87
PROPER SWING MOTION 89
EXCAVATED MATERIAL 90
OPERATING HINTS: 91
DURING OPERATION CHECKS 93
STOPPING THE MACHINE 93
SHUTDOWN 94
PANELVIEW 95
DESCRIPTION 95
FAULT CONDITIONS 96
MAJOR FAULTS 96
MINOR FAULTS 96
POWER-UP FUNCTIONS 96
BATTERY FAILURE 96
COMMUNICATION 97
WATCHDOG 97
ON-LINE DIAGNOSTIC TESTING 97
PLC COMMUNICATION TIMEOUT 97
SYSTEM EEPROM CHECKSUM 97
APPLICATION DATA CHECKSUM 97
CONFIGURATION MODE SET-UP 98
DOWNLOADING/UPLOADING AN APPLICATION FILE 98
CONFIGURING THE SERIAL COMMUNICATION PORT 98
VIEWING RACK ASSIGNMENTS 99
ACCESS CODES (SECURITY) 99
AUDIO RESPONSE 100
ALARM RELAY 100
PRESET OPERATIONS 100
SCREEN SAVER 101
ALIGN SCREEN 101
STUCK BUTTON/CELL TIMEOUT 101
CONFIGURATIONG TIME AND DATE 102
UNIT TESTS 102
EEPROM INSTALLATION 103
PANELVIEW DESCRIPTION 104
OVERVIEW 104
NUMERIC KEYPAD 104
CURSOR CONTROL AND SPECIAL KEYS 104
PANELVIEW TERMINAL REAR CONNECTIONS AND ADJUSTMENTS 104
OPERATING MODES 105
FAULT CONDITIONS 105
POWER-UP FUNCTIONS 105
BATTERY FAILURE 105
ALARM WINDOW MESSAGES 106
BI616771
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
