CAT BUCYRUS 495 BI Electric Mining Shovel Operator’s Manual BI619667 -PDF DOWNLOAD
FILE DETAILS:
CAT BUCYRUS 495 BI Electric Mining Shovel Operator’s Manual BI619667 -PDF DOWNLOAD
Language : English
Pages :104
Downloadable : Yes
File Type : PDF
DESCRIPTION:
CAT BUCYRUS 495 BI Electric Mining Shovel Operator’s Manual BI619667 -PDF DOWNLOAD
GENERAL INFORMATION
- This manual is designed to assist the owner in the operation of this machine. It provides the operator with the location and explanation of the controls, instructions for machine operation, and certain maneuvering techniques. Throughout this section, and the remainder of the manual, the use of the terms “LEFT, RIGHT, FRONT, and REAR” refer to machine locations as viewed by the operator sitting in the operator’s seat in the cab.
- Safe operation of the machine minimizes production delays and costly damage to equipment. Carefully study and follow all recommended procedures in this manual. Safety guidelines are intended to prevent accidents from occurring and are provided in the interest of all mine personnel.
- Overall safety depends upon the use of good judgment and the alertness of the entire mining crew. Refer to Section 1 in this manual for specific safety precautions. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
CAT BUCYRUS 495 BI Electric Mining Shovel Operator’s Manual BI619667 -PDF DOWNLOAD
GENERAL INFORMATION 5
SAFETY 6
MACHINE PLACARDS 7
SAFETY PRECAUTIONS 8
FIRE PREVENTION 10
OPERATION NEAR ELECTRICAL LINES 12
PRE-START CHECKS 13
WALKAROUND GROUND LEVEL INSPECTION 13
Daily Inspection Points 14
ON-BOARD INSPECTION 15
On Board Inspection Points 15
MACHINE OVERVIEW 17
LOWER WORKS 18
Truck Frame and Crawlers 18
CRAWLERS 19
Crawler & Truck Frame Section View 20
TRUCK FRAME 20
SWING RACK 21
Swing Rack and Roller Circle 21
ROLLER CIRCLE 21
Roller Circle Assembly 22
PROPEL MACHINERY 23
COLLECTOR RINGS 24
ROTATING DECK 25
495BI Deck Plan 25
REVOLVING FRAME 26
CENTER PINTLE 26
DECK EXTENSIONS 27
Deck Extensions and Ballast Box – Plan View 27
BALLAST BOX 27
MACHINERY HOUSE 27
A-FRAME 28
A- Frame and Front End Support Components 28
HOIST MACHINERY 29
Hoist Machinery – Plan View 29
SWING MACHINERY 30
Swing Machinery Components 30
CROWD MACHINERY 31
Crowd Machinery Components 31
OPERATOR’S CAB 32
COMPRESSED AIR SYSTEM 33
AUTOMATIC LUBRICATION SYSTEM 33
Lubrication Room 34
FRONT END EQUIPMENT 35
SUSPENSION STRANDS 35
BOOM 36
Boom Assembly 36
RUNNING ROPES 37
Ropes – General Arrangement 37
SADDLE BLOCK 38
DIPPER HANDLE 38
DIPPER 39
Dipper Assembly 39
PADLOCK 40
DIPPER TRIP 40
Dipper Trip – General Arrangement 40
OPERATOR’S CONTROLS 41
Location of the Operating Controls 41
PRIMARY OPERATING CONTROLS 43
Operator’s Control Consoles in the Cab 43
CONTROLS ON THE LEFT CONSOLE 44
LEFT MASTER SWITCH 44
DIPPER TRIP 44
SIGNAL HORN 44
HOIST BRAKE 45
CROWD BRAKE 45
SWING BRAKE 45
PROPEL BRAKE 45
Left Control Console 45
CLIMATE CONTROL PANEL 45
WINDSHIELD WIPER SWITCH 45
WINDSHIELD WASHER SWITCH 45
RADIO 46
CONTROLS ON THE RIGHT CONSOLE 46
RIGHT MASTER SWITCH 46
CONTROL STOP PUSHBUTTON 47
CONTROL RESET PUSHBUTTON 47
Right Control Console 47
DIG/PROPEL TRANSFER SWITCH 48
EMERGENCY STOP PUSHBUTTON 48
MAIN POWER OFF PUSHBUTTON 48
EARTH CONTINUITY LOCKOUT PUSHBUTTON 49
OPERATOR’S SEAT 50
Operator’s Seat – Front View 50
OPERATOR’S DISPLAY 52
Operator’s Display Panel 52
DISPLAY AREA AND INDICATORS 52
DISPLAY SCREENS 53
Title Screen 53
Main Menu 54
Main Menu – Info 54
Active Alarm 55
New Alarm 55
Alarms Help 56
Rope Reeving/Pintle Tightening 57
Rope Reeving/Pintle Tightening Help 58
Calibration Help 59
Fault Counters/Operating Hours 60
PLC Menu Screen 60
Typical Bearing Temperature Screen 61
Operator’s Screen 61
BRAKE INDICATORS 62
TIME/DATE WINDOW 62
CONTROL STATUS INDICATORS 63
LIMIT SLOWDOWN INDICATORS 63
DIG/PROPEL INDICATOR 63
INFORMATIONAL ICONS 64
DELAYED SHUTDOWN INDICATOR 64
ACTIVE ALARMS INDICATOR 64
AIR PRESSURE 64
AUXILIARY CONTROLS 65
REMOTE START CONSOLE 65
HOUSE LIGHT CIRCUIT BREAKERS 66
LIGHTING TRANSFER SWITCH 67
LUBRICATION CONTROL PANEL 67
FIRE SUPPRESSION SYSTEM 68
ZONE 1 – ELECTRICAL CABINETS 68
ZONE 2 – COLLECTOR RINGS 68
ZONE 3 – LUBE ROOM 69
FIRE CONTROL PANEL 69
MANUAL RELEASE DEVICES 70
AUDIO VISUAL DEVICES 70
FIRE SUPPRESSION SEQUENCE OF EVENTS 70
MACHINE START-UP, OPERATION AND SHUTDOWN 71
START-UP 71
Start-Up Control Locations 71
RESTARTING AFTER AN ELECTRICAL FAULT 73
OPERATION 74
MACHINERY MOTIONS 75
HOIST MOTION 75
CROWD MOTION 76
SWING MOTION 77
PROPEL MOTION 78
Propel – Straight Forward/Reverse 78
STEERING 79
SLOPE LIMITATIONS 80
Slope vs Degrees 80
Rollover and Operation Limits 81
COUNTER-ROTATION TURNS 82
POSITIONING THE MACHINE 83
BACK-UP METHOD 83
DRIVE-BY METHOD 84
THE DIG CYCLE 84
Variations on Dipper Penetration 87
PROPER SWING MOTION 89
EXCAVATED MATERIAL 91
OPERATION CHECKS 91
OPERATING HINTS 92
STOPPING THE MACHINE 93
MACHINE SHUTDOWN 93
TYPICAL MACHINE SPECIFICATIONS 94
COMPONENT WEIGHTS 96
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
