CAT Bucyrus 488D with 2013 Engine Operation Manual BI000930 – PDF DOWNLOAD
FILE DETAILS:
CAT Bucyrus 488D with 2013 Engine Operation Manual BI000930 – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
CAT Bucyrus 488D with 2013 Engine Operation Manual BI000930 – PDF DOWNLOAD
About this manual:
also be given information on the structure of the manual and the symbols and characters used.
equipment or machine used.
machine type:
This operating manual is intended for:
Bucyrus Model 488D LHD UN-A-TRAC® Serial No. N/A
and is only permitted to be used for equipment of this type.
new operation manual:
- The operating manual must be accessible at all times to all persons working on or with the machine.
It should, if possible, always be available at the place of operation. - Send for a new operation manual immediately if the present manual is no longer complete or has
become illegible.
Who is this operating manual intended for?
This operating manual is intended for those persons who work with or on the machine. Every person
working on the face or in the intersec- tion between face and entry or in the entry must read this
operating manual.
This includes persons who:
■ are in charge of transport
■ perform assembly / disassembly work
■ operate the machine
■ eliminate faults
■ perform daily routine work on the face or in the entry
■ perform maintenance work
■ perform repair work
TABLE OF CONTENTS:
CAT Bucyrus 488D with 2013 Engine Operation Manual BI000930 – PDF DOWNLOAD
1 About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
Diesel emissions 2 11
Handling of hydraulic fluids 2 13
Overview of the safety instructions 2 17
Chapter 2: Safety instructions 2 17
Chapter 3: Storage and transport 2 17
Chapter 4: Installation 2 17
Chapter 5: Operation 2 18
Chapter 6: Technical data 2 25
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Transport 3 5
Before transport 3 5
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
5 Operation
Pre-operation suggestions 5 3
Operation 5 4
How to operate the UN-A-TRAC ® 5 4
Who is allowed to operate the UN-A-TRAC ® 5 4
When can operation be started? 5 4
Controls and indicators 5 5
Operator’s compartment – right side 5 5
Operator’s compartment – left and center 5 6
Hazard zone 5 21
Starting procedure 5 22
Shutdown procedure 5 24
Towing a disabled machine 5 25
Instructions on the maintenance 5 27
Important notes 5 27
Before maintenance 5 27
Critical torque values 5 29
Lubricants, fluids and capacities 5 29
Specific lubrication and maintenance schedule 5 30
Specific lubrication and maintenance procedure 5 33
Pre-shift 5 33
Every third shift 5 35
Weekly 5 39
Every three months 5 45
First 50 hours of service 5 49
Every 100 hours 5 50
Every 500 hours 5 53
General diesel information 5 55
Servicing heavy duty air filter elements 5 55
Diesel emissions maintenance 5 59
Introduction (emissions) 5 59
Diesel emissions 5 60
Diesel emissions stall test 5 61
Operational issues 5 64
Best practices 5 65
Proactive attitudes 5 68
Typical exhaust gas components 5 70
Carbon dioxide 5 70
Carbon monoxide 5 70
Oxides of nitrogen 5 70
Hydrocarbons 5 70
Particulate matter 5 71
Oxides of sulfur 5 71
Smoke 5 71
Engine systems and conditions affecting emissions 5 72
Combustion chamber design 5 72
Intake manifold system 5 74
Operating conditions 5 75
Low turbocharger boost pressure 5 76
High exhaust backpressure 5 76
High crankcase pressure 5 78
Overview of six engine systems 5 79
Overview of engine introduction 5 79
Intake system 5 80
Exhaust system 5 87
Fuel injection system 5 103
Cooling systems 5 113
Diesel fuel and fuel supply systems 5 118
Lubrication 5 121
Diesel emissions – job aid check list 5 125
Instructions on the adjustment procedures 5 127
Main relief – primary (main implement) pump section 5 127
Main relief – accumulator pump section 5 128
Fan relief – fan drive pump section 5 129
Unloader valve 5 129
Relief valve – brake cooling manifold 5 131
Pressure reducing valve – HRC pilot control circuit 5 132
Main relief 5 134
Work port reliefs 5 135
Troubleshooting procedures 5 137
Hydraulic system (general) 5 138
Brakes 5 140
Hydraulic cylinders 5 142
Hydraulic pump 5 143
Valves 5 145
Engine 5 146
Converter 5 150
Transmission 5 152
Fuel injector 5 153
Leaking intake system 5 154
Air intake system restriction and fuel flow 5 154
Catalyst failure 5 154
Exhaust particulate filter failure 5 154
EMR3 fault codes 5 155
Electrical system (general) 5 177
Preheat 5 178
Power box 5 179
6 Technical data
Technical data 6 3
Components of the 488 Diesel UN-A-TRAC 6 3
Technical data 6 3
Tightening torques 6 11
Permissible data 6 17
Lubrication fluids and greases 6 17
7 For your information
For your information 7 3
Our service 7 3
Service address 7 3
Rebuild facility address 7 4
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
