CAT Bucyrus 39R BLAST HOLE DRILL OPERATOR’S MANUAL SN 141041 – PDF DOWNLOAD

CAT Bucyrus 39R BLAST HOLE DRILL OPERATOR’S MANUAL SN 141041 – PDF DOWNLOAD

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CAT Bucyrus 39R BLAST HOLE DRILL OPERATOR’S MANUAL SN 141041 – PDF DOWNLOAD

Language : English
Pages :130
Downloadable : Yes
File Type : PDF

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CAT Bucyrus 39R BLAST HOLE DRILL OPERATOR’S MANUAL SN 141041 – PDF DOWNLOAD

• This manual is designed to assist you as the owner in the operation and maintenance of this machine. By following easy to understand step-by-step procedures the operators and maintenance personnel can perform all tasks in a safe manner. It is important to remember that when a systematic and thorough maintenance/service procedure is used for this machine, a minimum of unplanned downtime and more reliable operation will result.
• Periodic additions or revisions may be made to this manual. These can be ordered and will be mailed direct to you from the factory. Should you require additional information or factory service assistance contact your regional service representative or

• It is Bucyrus International’s policy to improve its products whenever possible and practical to do so. The companyreserves the right to make changes or add improvements to it’s machines at any time. This will be without incurred obligations to install such changes on machines sold previously.
• Due to this ongoing program of product research and development some procedures, specifications and parts may be altered in a constant effort to improve our machines. THIS MANUAL IS NOT THE PARTS BOOK, and cannot be used as reference material to order parts. A separate, detailed parts book has been supplied.
• Please carefuly read the instructions in it. All parts are isted by group and/or product code numbers with the associated item/part numbers for THIS SPECIFIC MACHINE. Order parts in the exact quantity needed. Parts ordered by mistake and returned are subject to a re-handing charge. RIGHT HAND (RH) and LEFT-HAND (LH) parts correspond to the operator’s hands at the controls when operating the machine.
• Please state the correct machine SERIAL NUMBER (Serial No. 141041) when corresponding or contacting the factory service or parts departments. Records on each machine are filed by serial number and when given this number, your machine’s specific design and original equipment is accessed quickly by the Bucyrus International’s parts representative.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

CAT Bucyrus 39R BLAST HOLE DRILL OPERATOR’S MANUAL SN 141041 – PDF DOWNLOAD

GENERAL INFORMATION
SAFETY PRECAUTIONS/HAZARDS
IN-OPERATION MAINTENANCE
PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK GENERAL SAFETY CONSIDERATIONS
FIRE PREVENTION CONSIDERATIONS
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS
SAFETY
MACHINE PLACARDS
MACHINE OVERVIEW
PROPEL MACHINERY
PROPEL MACHINERY OVERVIEW
MAIN FRAME AND DECKS………….
MAINFRAME AND DECK EXTENSION OVERVIEW..
MAST…..
MAST OVERVIEW
MAIN AIR AND POWERPLANT SYSTEMS
AIR COMPRESSOR AND ENGINE OVERVIEW
HYDRAULIC SYSTEM..
HYDRAULIC COMPONENTS OVERVIEW
PULLDOWN/ROTARY DRIVE EQUIPMENT
ROTARY HEAD and PULLDOWN MACHINERY OVERVIEW PULLDOWN EQUIPMENT……
PIPE HANDLING EQUIPMENT
PIPE HANDLING EQUIPMENT OVERVIEW..
OPERATOR’S CAB…………
OPERATOR’S CAB OVERVIEW…
OPERATIONAL INFORMATIONAND THEORY…
CARBIDE DRILL TEETH USED FOR VARIOUS FORMATIONS. DRILL STRING COMPONENTS.
FORMATION-BIT SELECTION COMPATIBILITY CHART TYPICAL TRI-CONE ROLLER DRILL BIT COMPONENTS.
39R SPECIFIC CONSIDERATIONS.
39R OPERATION
DAILY INSPECTION PROCEDURES
PRESTART LUBRICATION
OPERATOR CONTROLS
GENERAL INFORMATION
OPERATOR’S CONTROL SOVERVIEW
LEFTHAND CONSOLE DETAILS
RIGHT HAND CONSOLEDETAILS…
AUXILIARY CONTROL PANEL AND DIESEL INSTRUMENT PANEL
Auxiliary Control Panel.
CONTROL CONSOLES AND PANELS
PANELVIEW MONITOR
PANELVIEW MONITOR SCREEN DETAILS
LEFT HAND CONTROL CONSOLE
DEPTH INDICATOR RESET PUSHBUTTON (ITEM 1, PAGE 20) AUTO INDEX PIPE CAROUSEL SWITCH (ITEM 2, PAGE 20) LEFT JOYSTICK
LEFT TRACK PROPEL CAROUSEL
WINCH
PROPEL SPEED RANGE SWITCH…
OPERATING MODE SWITCH (ITEM 5, PAGE 20)
MAIN AIR VALVE SWITCH
PULLDOWN/HOIST RATE POTENTIOMETER (ITEM 7, PAGE 20) PULLDOWN FORCE POTENTIOMETER
PULLDOWNHOIST SPEED RANGE SWITCH.
HORN PUSHBUTTON (ITEM 10, PAGE 20)
WATER INJECTION SWITCH AND FLOW POTENTIOMETER. EMERGENCY STOP (ENGINE KILL) PUSHBUTTON
RIGHT HAND CONTROL CONSOLE.
RIGHT HAND CONTROL CONSOLE
RIGHT JOYSTICK (ITEM 14).
AUTO PIPE ARM-LOWER PUSHBUTTON (ITEM 15) BREAKOUT WRENCH JOYSTICK (ITEM 16).
ROTARY DRIVE SPEED RANGE SWITCH (ITEM 17) TOOL WRENCH SWITCH (ITEM 18).
HOIST BRAKE SWITCH (ITEM 19)
ROTARY SPEED POTENTIOMETER (ITEM 20) THREAD LUBRICATOR PUSHBUTTON (ITEM 21) LEVELING JACK ROCKER SWITCHES (ITEM 22) PIPE ARM CLAMPIGATE SWITCH (ITEM 23)
Manual No 10044
AUXILIARY CONTROL PANEL AND DIESEL INSTRUMENT PANEL AUXILIARY CONTROL PANELAND DIESEL INSTRUMENT PANEL
FUEL LEVEL INDICATOR (ITEM A1).
VOLT METER (ITEM A4).
COOLANT TEMPERATURE GAUGE (ITEM A2).
OIL PRESSURE INDICATOR (ITEMA3).
EXTERIOR LIGHTS SWITCH (ITEM A7)
CONTROL ILLUMINATION POTENTIOMETER (ITEMA8). OPERATOR’S SEAT LIGHT POTENTIOMETER (ITEM A9) AUXILIARY INTERIOR LIGHTS CONTROL SWITCH (ITEM 10) BOARDING STAIRS SWITCH (ITEM A13).
TEMPERATURE POTENTIOMETER (ITEMA14)
ENGINE THROTTLE SWITCH (ITEM A16)
MACHINE ENABLE SWITCH (ITEMA17)
DIESEL START SWITCH (ITEM A18). RADIO (ITEM 20)
CRANK SWITCH (ITEMA21)
ETHER INJECTION PUSHBUTTON (ITEMA22) FAN SPEED SWITCH (ITEM A25). HVAC SWITCH (ITEM A26)
REMOTE DIESEL ENGINE CONTROL PANEL
CONTROLS LOCATED ON OR NEAR THE AIR COMPRESSOR
ENGINE START-UP AND SHUT DOWN
REMOTE ENGINE START-UP (FROM THE OPERATOR’S CAB).
MACHINERY CHECKS
BREAK-IN OF NEW COMPONENTS. REMOTE ENGINE SHUTDOWN. MAINTENANCE RELATED START-UP LOCAL ENGINE SHUTDOWN
DRILL OPERATION PROCEDURES.
PROPELLING
PREPARATION
PROPELLING PROCEDURES.
STRAIGHT PROPEL FORWARD OR REVERSE SHARP RIGHT (COUNTER ROTATION) TURN. SHARP LEFT (COUNTER ROTATION) TURN
SHARP-COUNTER ROTATION TURNS.
MAKE SMALL(15 DEGREE) INCREMENTAL TURNS WHEN POSSIBLE. LEVELLING
USE JACKS TO REMOVE WEIGHT FROM CRAWLERS WHEN POSSIBLE. MAST RAISING/LOWERING
RAISING THE MAST
LOWERING THE MAST
PULLDOWN
CHECKING THE HOIST BRAKE
OPERATION
AUXILIARY WINCH
PIPE LOADING AND UNLOADING PREPARATION.
LOADING PIPE
UNLOADING PIPE.
PIPE CAROUSEL/HANDLING ARM
TOOL HANDLING
TOOL WRENCH
AUTOMATIC CASING TONG
DRILL TOOL STRING ASSEMBLY
DRILLING
ADDING ADDITIONAL DRILL PIPE
DISASSEMBLY OF MULTIPLE SECTIONED DRILL PIPE. TOOL HANDLING FOR ANGLE DRILLING PROCEDURES.
VERTICAL DRILLING
STARTING THE HOLE (COLLARING)
NORMAL DRILLING
ENDING THE HOLE (SINGLE PASS DRILLING). ENDING THE HOLE (MULTIPLE PASS DRILLING). DRILLING DIFFICULT FORMATIONS
UNCONSOLIDATED MATERIALS
WET OR STICKY FORMATIONS
ANGLE DRILLING
MOVING TO THE NEXT HOLE LOCATION
DRILL SHUTDOWN..
NORMAL SHUTDOWN
NORMAL SHUTDOWN
SHORT TERM STORAGE
LONG TERM STORAGE.
ATTENDED LONG TERM STORAGE
UNATTENDED LONG TERM STORAGE
SPECIFICATIONS TABLE OF YOUR 39R:
39R Dimensions.
TYPICAL 39R DIMENSIONS AND WEIGHTS TABLE WEIGHTS
MAST COMPONENTS.
HOIST/PULLDOWN
ROTARY DRIVE
ENGINE
HYDRAULICS
OPERATOR’S CAB
PIPE HANDLING.
LOWER WORKS LUBRICATION…..
PROPEL

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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