Cat 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Cat 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
B2D1-Up (Machine)
CRS1-Up (Engine)
1. MACHINE IDENTIFICATION
- Caterpillar machines are identified by Product Identification Numbers (PIN). Some components included in a machine may be identified by Serial Numbers (S/N). Typical components that will be serialized include engines, transmissions, bulldozers, and rippers.
- The machine and engine are further identified by arrangement numbers and in some cases modification numbers. These numbers are shown on the product identification plate(s) and on the master plate in the operator’s compartment.
- Caterpillar dealers need all of these numbers to determine accurate parts identification. Effective First Quarter 2001 the Caterpillar Product Identification Number (PIN) changed from 8 to 17 characters.
- In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261.
- The new PIN format will apply to all Caterpillar machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following
Where:
1. Caterpillar’s World Manufacturing Code (characters 1-3)
2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number. Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format. Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
2. ORDERING PARTS
WARNING
- When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent spec- ifications including, but not limited to, physical dimensions, type, strength and material.
- Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or death.
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Caterpillar machines.
Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the machine for which the parts are needed.
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented as “information elements” that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
5. MAINTENANCE PARTS INDEX
The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description
TABLE OF CONTENTS:
Cat 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
Go to Main Menu........................... 0 Parts Manual.............................. 1 416D Backhoe Loader....................... 1 GENERAL INFORMATION....................... 27 REPAIR ALTERNATIVES....................... 46 SUPPLEMENTAL COOLANT ADDITIVES............ 51 NOMENCLATURA DE PEÇAS INGLÊS-PORTUGUÊS.... 56 MAINTENANCE PARTS......................... 64 INDEX..................................... 83 INDEX (French)........................ 91 INDICE (Spanish)......................100 ÍNDICE (Portuguese)...................109 STICHWORTVERZEICHNIS (German).........118 MACHINE ARRANGEMENT.......................126 BACKHOE AR-EXTENDABLE STICK...........126 BACKHOE AR-STANDARD STICK.............127 CHASSIS AR............................128 COMMON AR.............................129 ENGINE ARRANGEMENT........................130 ENGINE AR.............................130 ENGINE AR-PRIMARY.....................132 BASIC ENGINE..............................134 CAMSHAFT GP...........................134 COVER GP-FRONT HOUSING................136 COVER GP-VALVE MECHANISM..............137 CRANKSHAFT GP.........................141 CYLINDER BLOCK GP.....................145 CYLINDER HEAD GP......................149 DRIVE GP-FAN..........................152 FLYWHEEL GP...........................153 HOUSING GP-FLYWHEEL...................154 HOUSING GP-FRONT......................155 LIFTING GP-ENGINE.....................157 MOUNTING GP-ENGINE....................158 MOUNTING GP-ENGINE & TMSN.............159 PAN GP-OIL............................160 PISTON & ROD GP.......................162 PLUG GP-CYLINDER BLOCK................166 PLUG GP-ENGINE........................167 PULLEY GP-CRANKSHAFT..................168 VALVE MECHANISM GP....................169 LUBRICATION SYSTEM........................171 BREATHER GP...........................171 FILLER GP-ENGINE OIL..................174 PUMP GP-ENGINE OIL....................176 COOLING SYSTEM............................177 CONNECTION GP-WATER...................177 COOLER GP-FLTR BASE & ENG OIL.........178 FAN GP-SUCTION........................182 FITTING GP-HEATER & AIR COND..........185 LINES GP-POWER TRAIN COOLER...........186 PUMP GP-WATER.........................188 RADIATOR & FAN GP.....................190 RADIATOR & HYD OIL COOLER GP..........192 AIR INLET AND EXHAUST SYSTEM..............196 AIR CLEANER GP........................196 ELBOW GP-AIR INLET....................200 EXTENSION GP-EXHAUST..................201 INDICATOR GP-AIR FILTER CHANGE........202 MANIFOLD GP-EXHAUST...................204 MUFFLER GP............................205 TURBOCHARGER GP.......................207 FUEL SYSTEM...............................209 CONTROL GP-GOV & ACCELERATOR..........209 LINES GP-FUEL.........................211 PUMP GP-FUEL INJECTION................215 PUMP GP-FUEL PRIMING..................220 SEPARATOR GP-WATER....................221 TANK & MTG GP-FUEL....................222 TANK GP-FUEL..........................223 ELECTRICAL AND STARTING SYSTEM............226 ALTERNATOR GP-CHARGING................226 BATTERY GP............................227 GLOW PLUG GP..........................233 HEATER GP-JACKET WATER................234 LAMP GP-FLOOD.........................235 LAMP GP-SIGNAL........................237 LAMP GP-STOP & TAIL...................238 LAMP GP-WARNING BEACON................239 LIGHTING GP-FLOOD.....................241 LIGHTING GP-FLOOD & SIGNAL............244 LIGHTING GP-WARNING BEACON............247 STARTING MOTOR GP-ELECTRIC............249 SWITCH GP-PRESSURE....................252 SWITCH GP-TEMPERATURE.................253 WIRING GP-AIR CONDITIONER.............254 WIRING GP-CAB.........................257 WIRING GP-CONSOLE.....................267 WIRING GP-ENGINE......................273 WIRING GP-HEATER......................277 WIRING GP-PLATFORM....................279 WIRING GP-POWER RECEPTACLE............283 WIRING GP-REAR........................284 WIRING GP-SENSOR......................287 POWER TRAIN...............................288 AXLE & MTG GP-REAR....................288 AXLE GP-DRIVE & STEERING..............290 AXLE GP-REAR..........................293 CONTROL GP-DIFFERENTIAL LOCK..........298 CONTROL GP-TRANSMISSION...............299 DIFFERENTIAL & BEVEL GEAR GP..........301 DIFFERENTIAL GP.......................303 DRIVE AR-BACKHOE LAODER...............304 DRIVE GP-FLEXIBLE COUPLING............305 FILLER GP-POWER TRAIN OIL.............306 HOUSING & FLANGE GP-AXLE..............308 PLANETARY GP-FINAL DRIVE..............312 POWER TRAIN AR........................313 SHAFT GP-DRIVE........................316 TRANSMISSION & MOUNTING GP............318 TRANSMISSION AR-DIRECT DRIVE..........320 TRANSMISSION GP-DIRECT DRIVE..........321 VALVE GP-SOLENOID.....................333 VALVE GP-TIRE.........................335 WHEEL & TIRE AR.......................336 WHEEL & TIRE GP.......................338 BRAKING SYSTEM............................345 BRAKE GP-PARKING......................345 CONTROL GP-PARKING BRAKE..............346 CONTROL GP-SERVICE BRAKE..............348 LEVER GP-HAND CONTROL.................351 RESERVOIR GP-BRAKE....................352 STEERING SYSTEM...........................353 AXLE GP-FRONT.........................353 CONTROL GP-STEERING...................356 LINES GP-STEERING.....................358 STEERING WHEEL GP.....................363 VALVE GP-PRIORITY.....................364 FRAME AND BODY............................365 BOX GP-BATTERY........................365 BUMPER GP-FRONT.......................366 COUNTERWEIGHT GP......................367 DOOR GP-BATTERY.......................372 FENDER GP-REAR........................373 FLOORPLATE GP.........................375 FRAME GP-LOADER.......................378 FRAME GP-SWING........................379 GUARD GP-DRIVE SHAFT..................381 HOOD & GUARD GP.......................382 HOOD GP-ENGINE........................384 HYDRAULIC SYSTEM..........................387 CONNECTOR GP-VALVE....................387 CONTROL GP-HYDRAULIC HAND.............390 CONTROL GP-HYDRAULIC PEDAL............401 CONVERSION AR-CUSHION SWING...........405 CONVERSION GP-CONTROL VALVE...........407 CONVERSION GP-HYD HAND CONTROL........408 COUPLING GP...........................412 CYLINDER GP-BACKHOE BUCKET............413 CYLINDER GP-BOOM......................417 CYLINDER GP-EXTENDABLE STICK..........419 CYLINDER GP-LIFT......................422 CYLINDER GP-MULTIPURPOSE BUKT.........423 CYLINDER GP-STABILIZER................424 CYLINDER GP-STICK.....................426 CYLINDER GP-SWING.....................427 CYLINDER GP-TILT......................429 GUARD GP-STABILIZER CYLINDER..........431 HYDRAULIC AR..........................434 KICKOUT & POSITIONER GP...............437 LINES GP-BACKHOE AUXILIARY............439 LINES GP-BOOM.........................457 LINES GP-BUCKET CYLINDER..............458 LINES GP-EXTENDABLE STICK.............460 LINES GP-LIFT CYLINDER................463 LINES GP-LOADER AUXILIARY.............466 LINES GP-MULTIPURPOSE BUCKET..........468 LINES GP-PILOT........................470 LINES GP-PUMP.........................473 LINES GP-RETURN.......................480 LINES GP-STABILIZER...................481 LINES GP-STICK........................483 LINES GP-SWING........................484 LINES GP-TILT CYLINDER................485 LOCK GP-HYDRAULIC HAND CONTROL........487 MOUNTING GP-BANK VALVE................488 MOUNTING GP-CYLINDER..................490 MOUNTING GP-HYDRAULIC CONTROL.........491 MOUNTING GP-HYDRAULIC PUMP............492 MOUNTING GP-LINES.....................493 PUMP GP-PISTON........................495 ROTATING GP-PUMP......................497 STABILIZER AR.........................498 TANK GP-HYDRAULIC.....................499 VALVE & MTG GP-BANK...................501 VALVE AR-BANK 4.......................502 VALVE AR-BANK 5.......................502 VALVE AR-BANK 6.......................503 VALVE GP-BANK 2.......................504 VALVE GP-BANK 3.......................507 VALVE GP-BANK 4.......................508 VALVE GP-BANK 5.......................509 VALVE GP-BANK 6.......................510 VALVE GP-CHECK........................511 VALVE GP-CONTROL......................512 VALVE GP-PILOT........................532 VALVE GP-PUMP CONTROL.................535 IMPLEMENTS................................538 ARM GP-LIFT...........................538 BOOM GP...............................540 BRACE GP-LIFT CYLINDER................542 LINKAGE GP-BACKHOE BUCKET.............543 LINKAGE GP-LOADER BUCKET..............545 LOADER AR.............................547 LOCK GP-TRANSPORT.....................548 MOUNTING GP-STICK.....................552 PAD & GUARD GP-STABILIZER.............553 PAD & MTG GP-STABILIZER...............556 PAD GP-STABILIZER.....................559 STABILIZER GP-BACKHOE.................561 STICK GP-EXTENDABLE...................563 STICK GP-HOE..........................565 WORK TOOLS................................567 BUCKET AR-MULTIPURPOSE................567 BUCKET AS-GENERAL PURPOSE.............569 BUCKET GP-HOE.........................571 BUCKET GP-MULTIPURPOSE................594 COUPLER GP-QUICK......................597 EDGE GP-CUTTING.......................602 FORK GP...............................603 MOUNTING GP-BUCKET....................604 STOP GP-BUCKET........................606 TOOTH GP-UNI..........................607 OPERATOR STATION..........................608 ADJUSTER GP-SEAT......................608 AIR CONDITIONER & MOUNTING GP.........609 AIR CONDITIONER GP....................611 ARMREST GP............................613 CAB AR................................614 CAB AS................................617 CAB GP................................620 CANOPY AR.............................624 CANOPY AS.............................626 CANOPY GP-OPEN ROPS...................628 COMPARTMENT GP-LITERATURE.............629 COMPRESSOR GP-REFRIGERANT.............631 CONDENSER & MTG GP-REFRIGERANT........633 CONSOLE GP-FRONT......................634 CONSOLE GP-OPERATOR...................635 CONSOLE GP-SIDE.......................636 COVER GP-CONSOLE......................641 COVER GP-FIREWALL.....................642 COVER GP-PARKING BRAKE................644 COVER GP-POST.........................645 DOOR GP-LH............................647 DOOR GP-RH............................649 DUCT GP-AIR...........................651 FLOOR MAT GP..........................654 HEATER GP-CAB.........................656 HORN GP-ELECTRIC......................660 KIT-SEAT..............................661 LEVER GP-GOVERNOR CONTROL.............663 LINES GP-HEATER.......................664 LINES GP-HEATER & AIR COND............666 MIRROR GP-REAR VIEW...................668 MODULE GP-WARNING INDICATOR...........670 MOTOR GP-WINDOW WIPER.................671 MOUNTING GP-INSTRUMENT PANEL..........672 PANEL GP-INSTRUMENT...................676 PEDAL GP-GOVERNOR.....................677 SEAT BELT GP..........................678 SEAT GP...............................679 SEAT GP-STATIC........................686 SEAT GP-SUSPENSION....................688 SUPPRESSION GP-SOUND..................693 SUSPENSION GP-SEAT....................695 SWIVEL & SLIDE GP-SEAT................697 SWIVEL GP-SEAT........................699 TACHOMETER GP-ELECTRIC................700 TRIM GP-CAB...........................702 WASHER GP-WINDOW......................703 WINDOW GP-CAB.........................707 WINDOW GP-DOOR........................713 WIPER GP-WINDOW.......................717 SERVICE EQUIPMENT AND SUPPLIES............721 FILM GP...............................721 INSTALLATION AR-WHEEL CHOCK...........722 LOCK GP-VANDALISM.....................723 PLATE & FILM GP.......................724 PART NUMBER INDEX.........................728
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
Cat 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
Cat 416D Backhoe Loader Parts Manual – PDF DOWNLOAD
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M
