Case IH Tractor Maxxum 115 125 135 145 150 Multicontroller Tier 4B (final) Operator’s Manual
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:564
DOWNLOADABLE:YES
FILE TYPE:PDF
PART NUMBER:48057344
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
GENERAL INFORMATION:
- This Manual has been prepared to assist you in the correct procedure for running- in, driving and operating and for the maintenance of your new tractor. Read this Manual carefully. Your tractor is intended for use in normal and customary agricultural applications.
- If at any time you require advice concerning your tractor, do not hesitate to contact your authorised dealer. He has factory trained personnel, genuine manufacturers’ parts and the necessary equipment to carry out all your service requirements. The specification are provided for your information and guidance.
- For further information concerning your tractor and equipment, consult your authorised dealer. All data given in this manual is subject to production variations. Dimensions and weight are approximate only. The illustrations do not necessarily show tractors in standard condition or imply that these features are available in all countries.
- For exact information about any particular tractor, please consult your authorised dealer. Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions.
- Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer to ensure that it reaches you in optimum condition. To maintain this condition and ensure troublefree operation, it is important that the routine services, as specified on page 7-12 of this Manual, are carried out at the recommended intervals.
ABOUT THIS MANUAL:
- This manual gives information for use of your machine, as intended and under the conditions foreseen by the manufacturer during normal operation and routine service and maintenance. Read and understand; keep it in good condition and always safely store it in the provided pocket in the back of your seat for later easy retrieval.
- This manual does not contain all the information related to periodical service, converting and repairs to be carried out by professional service personnel. The Table of Contents page(s) are provided to have an overview of main manual’s topics. A detailed alphabetic index is available at the end of this manual for locating specific items.
Normal operation:
- Normal operation means the use of the tractor for the purpose intended by the manufacturer by an operator familiar with the tractor and the mounted or towed equipment and complying with the information for operation and safe practices, as specified by the manufacturer in this manual and by the decals on the tractor and the equipment.
- Normal operation includes the preparation and storage of the tractor, swinging components into work position and vice versa, adding or removing ballast and picking up and setting off attachments.
- Normal operation includes the adjustment and setting of the tractor and equipment, for the specific condition of the field and/ or the crop.
Routine service:
Routine service and maintenance means activities that must be done daily by an operator familiar with the tractor characteristics and complying with the information for routine service and safe practices, as specified by the manufacturer in this manual and by decals on the tractor, in order to maintain its proper function. Routine service includes activities such as fueling, cleaning, washing, topping up fluid levels, greasing, replacing of consumable articles such as lamp bulbs.
Converting, periodical service and repair:
- Periodical service means activities that must be done at defined intervals by trained personnel familiar with the tractor characteristics and which are complying with the information for periodical service and safe practices, as partly specified by the manufacturer in this manual and in other Company literature, in order to maintain the expected life time of the tractor.
- Converting means activities that must be done by professional service personnel familiar with the tractor characteristics and complying with the information for converting, as partly specified by the manufacturer in this manual, in assembly instructions or in other Company literature, in order to fit the tractor to a specific configuration.
CLEANING THE TRACTOR:
- Your tractor is a state- of- the- art machine with sophisticated, electronic controls. This should be taken into consideration when cleaning the tractor, particularly if using a high pressure washer. Even though every precaution has been taken to safeguard electronic components and connections, the pressure generated by some of these machines is such that complete protection against water ingress cannot be guaranteed.
- When using a high pressure washer, do not stand too close to the tractor and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, etc. Never direct a cold water jet at a hot engine or exhaust. Failure to comply with these rules will render the warranty null and void.
SAFETY:
- The pages in Section 2 list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the tractor.
TABLE OF CONTENTS:
1 GENERAL INFORMATION
Metric and imperial units abbreviations 1-1
To the owner 1-3
Product identification1-5
Engine identification 1-6
Drive line identification 1-7
Transmission identification1-7
Cab identification 1-8
Ecology and the environment1-9
Programming tractor functions 1-10
Operator’s manual storage 1-11
Before operating the tractor 1-12
International symbols 1-13
Machine stability1-14
Selective Catalytic Reduction (SCR) system 1-18
2 SAFETY INFORMATION
Safety precautions 2-1
Safety decals 2-3
Safety rules2-11
Burn prevention 2-18
Prevention of fire or explosions2-19
Fire extinguisher2-20
Protection offered by the tractor2-21
Hazardous substances2-24
Emergency exit 2-25
Wheel chocks2-26
Intended use statement 2-27
Instructor’s seat 2-29
3 CONTROLS AND INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
Introduction3-1
Cab air filters 3-5
In cab storage (where fitted)3-7
Cable and wiring routing 3-8
Mobile telephone usage 3-8
Implement monitor installation 3-9
Cab air pressurisation control (where fitted) 3-10
OPERATOR’S SEAT
Operator’s seat 3-11
Air suspension seat deluxe 3-12
Air suspension seat with passive or Dynamic Damping System (DDS)3-16
Air suspension seat ‘evolution active’ 3-22
Seat belt 3-28
INSTRUCTOR’S SEAT
Instructional seat 3-29
FORWARD CONTROLS
Ignition key 3-30
Hazard light switch3-30
Lights and turn indicator lever 3-31
Windshield wiper and washer controls 3-32
Clutch pedal 3-33
Foot throttle pedal 3-33
Hand throttle3-34
Foot brakes 3-35
Steering column3-36
LEFT-HAND SIDE CONTROLS
Hand brake 3-37
RIGHT-HAND SIDE CONTROLS
Integrated control panel 3-38
REARWARD CONTROLS
Switches on C-pillar 3-39
Hydraulic master switch 3-41
Fast steering system (where fitted) 3-42
ISO bus functionality 3-44
Battery isolator control switch 3-45
Climate controls3-46
Manual temperature control3-47
Automatic Temperature Control (ATC) 3-48
OVERHEAD CONTROLS
Switch panel 3-50
Interior light 3-51
INSTRUMENT CLUSTER
Integrated control unit3-52
Gauges3-53
Indicator and warning lights3-54
Displays 3-57
Transmission display 3-58
Keypad basic3-60
Keypad enhanced 3-61
Selecting or changing the display settings3-63
Adjust menu 3-64
Configure menu3-68
Performance monitor 3-71
Armrest color display 3-79
Pop-up screens on color display 3-80
Performance monitor on color display 3-85
Programming the displays 3-90
Alarm functions 3-93
Accessing stored fault codes 3-95
Selective Catalytic Reduction (SCR) exhaust treatment – Overview 3-96
Warning and advisory symbols 3-106
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Refueling the tractor4-1
STARTING THE UNIT
Starting the engine 4-3
Grid heater cold start aid (where fitted) 4-5
Fuel heater (where fitted)4-5
Coolant immersion heater (where fitted)4-6
Transmission oil heater (where fitted)4-7
Boosting the battery4-8
STOPPING THE UNIT
Stopping the engine4-9
Automatic engine shutdown4-10
MOVING THE UNIT
Operating in cold temperatures 4-11
Low idle speed management 4-13
5 TRANSPORT OPERATIONS
PREPARING FOR ROAD TRANSPORT
Carrying the tractor on a transporter 5-1
Secure the high visibility roof panel 5-1
RECOVERY TRANSPORT
Freeing a stuck tractor5-2
Towing the tractor 5-3
6 WORKING OPERATIONS
GENERAL INFORMATION
Variable engine power management 6-1
Constant engine speed6-3
Differential lock 6-6
Four wheel drive6-8
Front axle suspension (where fitted)6-10
HTS standard 6-11
Quick guide 6-11
Explanation of symbols 6-13
Recording and replaying6-15
Recording a sequence 6-18
Replaying a sequence 6-20
Headland function and color display screen 6-24
Deleting a sequence with color display6-27
HTS advanced6-28
Headland turn sequence6-28
Universal Symbols6-29
Recording a sequence 6-30
Replaying a sequence 6-34
Saving a sequence6-37
Edit a sequence6-40
Recalling a sequence6-44
Deleting a sequence 6-48
TRANSMISSION
Shuttle lever6-51
Transmission operation6-53
Transmission display6-55
Powershift transmission controls6-57
Shuttle mode 6-59
Driving the tractor6-61
Auto take off6-64
Speed matching 6-65
Auto shift function6-65
Auto shifting field mode6-66
Auto shifting in road mode6-70
Creeper gears 6-72
Fault codes 6-73
REAR POWER TAKE-OFF
Power Take-Off (PTO) operating precautions 6-74
Changing the PTO output shaft 6-75
Attaching PTO driven equipment6-76
Power Take-Off (PTO) operation6-77
Two speed PTO systems 6-81
External PTO controls 6-83
Auto PTO operation 6-85
FRONT POWER TAKE OFF
Power Take-Off (PTO) operation6-88
Auto PTO operation 6-90
REAR HITCH
Electronic Draft Control (EDC) 6-92
Settings and display 6-96
Electronic Draft Control (EDC) operation6-98
External hitch controls 6-104
FRONT HITCH
Settings and adjustments6-106
Hitch operation 6-109
Auxiliary front couplers (where fitted)6-114
External hitch controls 6-116
ELECTRO-HYDRAULIC REMOTE CONTROL VALVES (where fitted)
Remote control valves6-117
Settings and adjustments6-124
Setting the remote valve priority 6-130
Creating timer programs 6-132
Connecting remote cylinders6-139
Operating with remote valves 6-141
Joystick operation with a front loader6-143
Mid mount remote valves6-150
EHR implement control setting 6-152
External EHR controls 6-156
Hydraulic oil level when using remote hydraulic equipment 6-157
HYDRAULIC POWER BEYOND PORT
Hydraulic power beyond for external services6-159
THREE POINT HITCH
Attaching three-point hitch equipment 6-162
Lift rod adjustment 6-164
Top link adjustment 6-167
Flexible link end adjustment 6-169
Quick hitch6-170
Linkage stabilizer adjustment 6-172
DRAWBARS AND TOWING ATTACHMENTS
Drawbars and towing attachments6-175
Swinging drawbar 6-178
TRAILER BRAKING SYSTEMS
Air-operated trailer brakes 6-181
Trailer brake bias control 6-184
Auxiliary air supply connector (where fitted) 6-184
Hydraulic trailer brakes6-185
WHEEL TRACK ADJUSTMENT
Front wheel track adjustment 6-186
Front wheel alignment 6-190
Steering stops6-191
Front axle oscillation stops 6-191
Front fender 6-192
REAR WHEEL TRACK ADJUSTMENT6-194
Flange type axle (where fitted) 6-194
Bar type axle (where fitted) 6-198
Dual rear wheels (where fitted) 6-203
BALLASTING AND TIRES
Ballasting and tires 6-206
Iron weights (where fitted)6-209
Liquid ballast 6-212
Tire inflation 6-213
Tire pressures and permissible loads6-214
AUXILIARY POWER CONNECTIONS
Diagnostic socket 6-216
Trailer socket electrical6-216
ELECTRICAL POWER CONNECTORS 6-217
Internal power connectors6-217
External power connectors 6-219
ISO bus classes 6-221
ISO bus functionality 6-223
7 MAINTENANCE
GENERAL INFORMATION
Introduction7-1
Fuel requirement – Diesel fuel 7-2
Fuel – Storage, handling and transport 7-2
Biodiesel fuel – Biodiesel fuels 7-3
Change the engine oil 7-5
Protective devices 7-6
Tractor jacking points 7-8
Lubricants and coolants 7-9
General specifications7-10
Capacities7-11
Organic Acid Technology (OAT) coolant 7-12
MAINTENANCE CHART
Maintenance chart7-13
WHEN THE WARNING LIGHT IS ON
Change the engine air cleaner outer element7-15
Drain the fuel system water separator 7-16
Check the brake fluid level 7-17
EVERY 10 HOURS OR EACH DAY
Check the engine coolant level7-18
Check the engine oil level 7-19
Check the remote control valve drain bottles7-19
Check windscreen washer reservoir7-20
Drain air reservoir on air operated trailer brake 7-20
FIRST 50 HOURS
Service operations7-21
EVERY 50 HOURS
Clean the cab air filter7-22
Clean the cooler section7-24
All grease fittings 7-25
Check the front and the rear wheel nuts 7-32
Check the tire pressures and the tire condition 7-32
EVERY 100 HOURS
Inspect the poly V-belt 7-33
Inspect the compressor drive belt7-33
EVERY 300 HOURS
Check the battery fluid level7-35
Adjust the hand brake7-37
Check the transmission oil level, the rear axle oil level and the hydraulic oil level 7-38
Check the 4WD front axle differential oil level and the hubs oil level7-39
Check the front PTO gearbox oil level 7-39
EVERY 600 HOURS
Change engine oil and filter7-40
Change the first stage fuel filter and the fuel filter element 7-42
Change the engine air cleaner outer element7-44
Change the hydraulic charge pump oil filter 7-45
Check the engine air intake connections 7-46
Check the transmission oil cooler pipe couplings 7-47
Clean the DEF/AdBlue in-line filter 7-47
EVERY 1200 HOURS OR ANNUALLY
Change the cab air filters7-48
Change the hydraulic suction pump oil filter 7-50
Change the 4WD differential oil 7-51
Change the 4WD planetary hub oil 7-52
Change the front PTO gearbox oil 7-52
Grease the rear axle shaft bearing 7-53
EVERY 1200 HOURS OR EVERY 2 YEARS
Change the engine air cleaner inner element7-54
Check the valve tappet clearance7-55
Change the DEF/AdBlue in-line filter7-55
Change the air brake drier reservoir7-56
Change the poly V-belts 7-57
Change the transmission oil, the rear axle oil and the hydraulic oil 7-59
EVERY 2 YEARS
Change the air conditioning receiver drier7-60
EVERY 1800 HOURS OR EVERY 2 YEARS
Change the engine breather filter7-61
EVERY 3600 HOURS OR EVERY 2 YEARS
Change the DEF/AdBlue main filter 7-62
EVERY 3600 HOURS OR EVERY 4 YEARS
Change the engine coolant fluid 7-63
GENERAL MAINTENANCE
Cleaning the tractor 7-67
Check first stage fuel filter and water trap 7-69
Bleeding the fuel system7-70
Hydraulic system hoses 7-71
Check the brake pedal latching/unlatching7-71
Headlight adjustment 7-72
Work light adjustment7-72
Bulb replacement 7-73
Fuses and relays 7-76
Protecting the electronic and electrical systems during battery charging or welding 7-84
Battery removal and installation 7-85
STORAGE
Tractor storage7-87
Preparation for use after storage7-87
8 TROUBLESHOOTING
FAULT CODE RESOLUTION
Introduction 8-1
ALARM(S)
Fault codes and symbols 8-2
SYMPTOM(S)
Engine8-4
Transmission 8-5
Hydraulics 8-5
Three-point hitch 8-6
Brakes8-6
Cab8-6
Electrical system 8-7
9 SPECIFICATIONS
General dimensions 9-1
Minimum turn radius9-3
Axle dimension9-4
Maximum operating angle 9-5
Maximum tractor operating weights9-5
Tractor weights9-6
Capacities 9-7
Engine9-8
Fuel system9-8
Air cleaner system 9-9
Cooling system9-9
Transmission 9-9
Rear Power Take-Off (PTO) 9-10
Front Power Take-Off (PTO)9-10
Three-point hitch9-11
Three-point hitch front 9-12
Hydraulic system9-12
Remote control valves9-13
Front remote control valve couplers 9-13
Brakes 9-14
Steering9-14
Electrical equipment9-15
Ground speed chart9-16
Minimum hardware tightening torques 9-18
10 ACCESSORIES
Radio (where fitted)10-1
External rear view mirrors10-2
Auxiliary headlights 10-4
Rotating beacon 10-5
Front-end loader fixation points10-6
11 FORMS AND DECLARATIONS
Service record 1st 50 hour, Owner copy11-1
Service record 1st 50 hour, Dealer copy11-
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
