Case IH Tractor Maxxum 110 115 120 125 130 140 Efficient Power Tractor Tier 4 Operator’s Manual
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Case IH Tractor Maxxum 110-115-120-125-130-140 Efficient Power Tractor Tier 4 Operator’s Manual_84484555
Size : 9.45 MB
Format : PDF
Language : English
Number of Pages : 424 pages
Brand: Case IH
Type of machine: Tractor
Type of document: Operator’s Manual
Model: Maxxum® 110, Maxxum® 115, Maxxum® 120, Maxxum® 125, Maxxum® 130, Maxxum® 140
Part No: 84484555
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
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Case IH Tractor Maxxum 110-115-120-125-130-140 Efficient Power Tractor Tier 4 Operator’s Manual_84484555
GENERAL INFORMATION:
- This Manual has been prepared to assist you in the correct procedure for running- in, driving and operating and for the maintenance of your new tractor. Read this Manual carefully. Your tractor is intended for use in normal and customary agricultural applications.
- If at any time you require advice concerning your tractor, do not hesitate to contact your authorized dealer. He has factory trained personnel, genuine manufacturers’ parts and the necessary equipment to carry out all your service requirements. The specification are provided for your information and guidance. For further information concerning your tractor and equipment, consult your authorized dealer. All data given in this manual is subject to production variations.
- Dimensions and weight are approximate only. The illustrations do not necessarily show tractors in standard condition or imply that these features are available in all countries. For exact information about any particular tractor, please consult your authorized dealer.
- Your tractor has been designed and built to give maximum performance, economy and ease of operation under a wide variety of operating conditions. Prior to delivery, the tractor was carefully inspected, both at the factory and by your dealer to ensure that it reaches you in optimum condition.
- To maintain this condition and ensure troublefree operation, it is important that the routine services, as specified on page 7-15 of this Manual, are carried out at the recommended intervals.
OPERATORS MANUAL STORAGE:
- The Operators Manual supplied with your tractor is an important source of information and should be stored safely. The manual is written specifically for your tractor so it is important that you make a note of the print number and issue date which can be found on the cover.
- In the event the manual is lost or damaged it can be replaced with the correct version. A storage pocket for the Operators Manual can be found on the rear of the seat. The manual should be kept in this pocket at all times when not in use.
ABOUT THIS MANUAL:
- This manual gives information for use of your machine, as intended and under the conditions foreseen by the manufacturer during normal operation and routine service and maintenance. Read and understand; keep it in good condition and always safely store it in the provided pocket in the back of your seat for later easy retrieval.
- This manual does not contain all the information related to periodical service, converting and repairs to be carried out by professional service personnel. The Table of Contents page(s) are provided to have an overview of main manual’s topics. A detailed alphabetic index is available at the end of this manual for locating specific items.
Normal operation:
- Normal operation means the use of the tractor for the purpose intended by the manufacturer by an operator familiar with the tractor and the mounted or towed equipment and complying with the information for operation and safe practices, as specified by the manufacturer in this manual and by the decals on the tractor and the equipment.
- Normal operation includes the preparation and storage of the tractor, swinging components into work position and vice versa, adding or removing ballast and picking up and setting off attachments.
- Normal operation includes the adjustment and setting of the tractor and equipment, for the specific condition of the field and/or the crop.
Routine service:
• Routine service and maintenance means activities that must be done daily by an operator familiar with the tractor characteristics and complying with the information for routine service and safe practices, as specified by the manufacturer in this manual and by decals on the tractor, in order to maintain its proper function. Routine service includes activities such as fueling, cleaning, washing, topping up fluid levels, greasing, replacing of consumable articles such as lamp bulbs.
Converting, periodical service and repair:
• Periodical service means activities that must be done at defined intervals by trained personnel familiar with the tractor characteristics and which are complying with the information for periodical service and safe practices, as partly specified by the manufacturer in this manual and in other Company literature, in order to maintain the expected life time of the tractor.
• Converting means activities that must be done by professional service personnel familiar with the tractor characteristics and complying with the information for converting, as partly specified by the manufacturer in this manual, in assembly instructions or in other Company literature, in order to fit the tractor to a specific configuration.
• Repair means activities that must be done by professional service personnel only familiar with the tractor characteristics and complying with the information for repair, as specified by the manufacturer in the dealer’s workshop manual, in order to restore the proper function of the tractor after a failure or degradation of performance.
CLEANING THE TRACTOR:
Your tractor is a state- of- the- art machine with sophisticated, electronic controls. This should be taken into consideration when cleaning the tractor, particularly if using a high pressure washer. Even though every precaution has been taken to safeguard electronic components and connections, the pressure generated by some of these machines is such that complete protection against water ingress cannot be guaranteed.
When using a high pressure washer, do not stand too close to the tractor and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, etc. Never direct a cold water jet at a hot engine or exhaust. Failure to comply with these rules will render the warranty null and void.
SAFETY:
The pages in Section 2 list the precautions to be observed to ensure your safety and the safety of others. Read the safety precautions and follow the advice offered before operating the tractor.
FIRST 50 HOUR SERVICE :
In Section 11, at the back of this Manual, you will find the 50- hour service reports. NOTICE: It is important the 50 hour service is carried out as recommended to ensure your tractor provides optimum performance and efficiency. After you have operated the tractor for 50 hours, take your tractor, together with this Manual, to your dealer.
He will then perform the factory recommended 50 hour service and complete the service report sheets (pages 11-3 and 11-5). The first sheet (page 11-3) is your copy of the service performed. The second sheet (page 11-5) is the dealer’s copy and should be removed by the dealer after the service has been carried out. Ensure that you and the dealer sign both copies.
SERVICE PARTS:
- It should be pointed out that genuine parts have been examined and approved by the Company. The installation and/or use of ‘non- genuine’ products could have negative effects upon the design characteristics of your tractor and thereby affect its safety.
- The Company is not liable for any damage caused by the use of ‘non- genuine’ parts and accessories. Only genuine replacement parts should be used. The use of non- genuine parts may invalidate legal approvals associated with this product.
- It is prohibited to carry out any modifications to the tractor unless specifically authorized, in writing, by the After Sales Service department of the Company.
TABLE OF CONTENTS:
Case IH Tractor Maxxum 110-115-120-125-130-140 Efficient Power Tractor Tier 4 Operator’s Manual_84484555
1 GENERAL INFORMATION
METRIC AND IMPERIAL UNITS ABBREVIATIONS 1-1
TO THE OWNER 1-3
PRODUCT IDENTIFICATION1-5
ENGINE IDENTIFICATION 1-6
DRIVELINE IDENTIFICATION 1-7
CAB IDENTIFICATION 1-7
ECOLOGY AND THE ENVIRONMENT 1-8
PROGRAMMING TRACTOR FUNCTIONS 1-9
BEFORE OPERATING THE TRACTOR1-10
INTERNATIONAL SYMBOLS 1-11
MACHINE STABILITY 1-12
INSTRUCTOR’S SEAT1-16
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM 1-17
2 SAFETY INFORMATION
SAFETY PRECAUTIONS 2-1
BEFORE DRIVING THE TRACTOR 2-2
DRIVING THE TRACTOR 2-3
OPERATING THE TRACTOR2-4
OPERATING THE PTO 2-6
OPERATING THE EXTERNAL CONTROLS 2-6
SERVICING THE TRACTOR2-7
DIESEL FUEL 2-9
PREVENTION OF FIRE OR EXPLOSION 2-10
FIRE EXTINGUISHER2-11
PROTECTION OFFERED BY THE TRACTOR 2-12
INTENDED USE STATEMENT 2-15
SAFETY ASPECTS2-17
SAFETY DECALS 2-24
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
INTRODUCTION3-1
CAB AIR FILTERS 3-5
IN CAB STORAGE (where fitted) 3-6
CABLE AND WIRING ROUTING 3-7
MOBILE TELEPHONE USAGE3-7
IMPLEMENT MONITOR INSTALLATION 3-8
CAB AIR PRESSURISATION MONITOR (where fitted) 3-8
OPERATOR’S SEAT
MECHANICAL SEAT DELUXE (where fitted)3-10
AIR SUSPENSION SEAT (where fitted) 3-12
AIR SUSPENSION SEAT DELUXE 3-15
SEAT BELT 3-20
INSTRUCTOR’S SEAT
INSTRUCTIONAL SEAT (where fitted)3-21
FORWARD CONTROLS
KEY- START SWITCH 3-22
HAZARD WARNING LIGHT SWITCH 3-22
LIGHT-/ TURN LEVER 3-23
FOLLOW ME HOME LIGHTS 3-23
WINDSHIELD WIPER AND WASHER CONTROLS 3-24
CLUTCH/ INCHING PEDAL 3-25
FOOT THROTTLE PEDAL 3-25
HAND THROTTLE3-26
FOOT BRAKES3-27
STEERING COLUMN3-28
LEFT-HAND SIDE CONTROLS
HANDBRAKE 3-29
RIGHT-HAND SIDE CONTROLS
SWITCH PANEL 3-30
REARWARD CONTROLS
SWITCHES ON C-PILLAR 3-31
FAST STEERING SYSTEM (where fitted)3-33
BATTERY ISOLATOR SWITCH 3-35
CLIMATE CONTROLS 3-36
MANUAL TEMPERATURE CONTROL3-37
AUTOMATIC TEMPERATURE CONTROL (ATC) 3-38
OVERHEAD CONTROLS
SWITCH PANEL WORKLIGHTS 3-39
RADIO (where fitted) 3-39
INTERIOR LIGHT 3-41
INSTRUMENT CLUSTER
ANALOGUE/ DIGITAL INSTRUMENT CLUSTER 3-42
GAUGES 3-42
INDICATOR AND WARNING LIGHTS 3-43
DISPLAYS3-45
KEYPAD ENHANCED3-48
SELECTING OR CHANGING THE DISPLAY SETTINGS 3-50
GROUND SPEED CALIBRATION 3-51
PERFORMANCE MONITOR 3-56
ALARM FUNCTIONS3-64
ACCESSING STORED ERROR CODES 3-66
WARNING AND ADVISORY SYMBOLS 3-67
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
TRACTOR REFUELLING4-1
STARTING THE UNIT
STARTING THE ENGINE4-3
GRID HEATER COLD START AID (where fitted)4-5
FUEL HEATER (where fitted) 4-5
COOLANT IMMERSION HEATER (where fitted)4-6
TRANSMISSION OIL HEATER (where fitted) 4-6
BOOSTING THE BATTERY 4-7
STOPPING THE UNIT
STOPPING THE ENGINE4-8
AUTOMATIC ENGINE SHUTDOWN 4-8
AUTOMATIC ENGINE SHUTDOWN WITH ENHANCED KEYPAD (where fitted)4-9
MOVING THE UNIT
OPERATING IN COLD TEMPERATURES4-10
LOW IDLE SPEED MANAGEMENT4-11
5 TRANSPORT OPERATIONS
PREPARING FOR ROAD TRANSPORT
CARRYING THE TRACTOR ON A TRANSPORTER 5-1
SECURE THE HIGH VISIBILITY ROOF PANEL 5-1
RECOVERY TRANSPORT
TOWING THE TRACTOR5-2
6 WORKING OPERATIONS
GENERAL INFORMATION
VARIABLE ENGINE POWER MANAGEMENT 6-1
CONSTANT ENGINE SPEED 6-3
DIFFERENTIAL LOCK6-5
FOUR WHEEL DRIVE6-7
FRONT AXLE SUSPENSION (where fitted) 6-9
AUTOMATED HEADLAND FUNCTIONS6-10
QUICK GUIDE 6-10
EXPLANATION OF SYMBOLS 6-12
RECORDING AND RE-PLAYING6-13
RECORDING A SEQUENCE 6-15
RE-PLAYING A SEQUENCE 6-17
TRANSMISSION
SHUTTLE LEVER6-19
POWERSHIFT TRANSMISSION 6-20
TRANSMISSION CONTROLS 6-20
CREEPER GEARS (where fitted) 6-21
ERROR CODES 6-22
SEMI POWERSHIFT TRANSMISSION 6-23
TRANSMISSION OPERATION 6-23
TRANSMISSION DISPLAY 6-25
SHUTTLE MODE6-26
DRIVING THE TRACTOR 6-28
AUTO TAKE OFF6-29
SPEED MATCHING 6-31
AUTO SHIFT FUNCTION 6-32
AUTO SHIFTING IN FIELD MODE6-32
AUTO SHIFTING IN ROAD MODE6-37
CREEPER GEARS (where fitted) 6-39
ERROR CODES 6-40
REAR POWER TAKE-OFF
PTO OPERATING PRECAUTIONS 6-41
CHANGING THE PTO OUTPUT SHAFT 6-41
ATTACHING PTO DRIVEN EQUIPMENT 6-42
PTO OPERATION 6-43
TWO-SPEED PTO SYSTEM 6-48
THREE-SPEED PTO SYSTEM6-49
GROUND DRIVE PTO (where fitted)6-50
EXTERNAL PTO CONTROLS 6-51
AUTO PTO OPERATION6-53
FRONT POWER TAKE OFF
PTO OPERATION 6-55
REAR HITCH
ELECTRONIC DRAFT CONTROL 6-57
ELECTRONIC DRAFT CONTROL OPERATION 6-61
EXTERNAL HITCH CONTROLS6-66
FRONT HITCH
SETTINGS AND ADJUSTMENTS 6-68
HITCH OPERATION6-71
AUXILIARY FRONT COUPLERS (where fitted) 6-73
EXTERNAL HITCH CONTROLS6-74
HYDRAULIC REMOTE CONTROL VALVES
REMOTE CONTROL VALVES 6-75
CONNECTING REMOTE CYLINDERS 6-79
OPERATING WITH REMOTE VALVES 6-81
JOYSTICK OPERATION WITH A FRONT LOADER6-84
HYDRAULIC OIL LEVEL WHEN USING REMOTE HYDRAULIC EQUIPMENT 6-85
HYDRAULIC POWER BEYOND PORT
HYDRAULIC POWER BEYOND FOR EXTERNAL SERVICES 6-87
THREE POINT HITCH
ATTACHING THREE-POINT HITCH EQUIPMENT 6-90
LIFT ROD ADJUSTMENT6-92
TOP LINK ADJUSTMENT 6-94
FLEXIBLE LINK END ADJUSTMENT6-95
QUICK HITCH 6-96
LINKAGE STABILISER ADJUSTMENT 6-98
DRAWBARS AND TOWING ATTACHMENTS
DRAWBARS AND TOWING ATTACHMENTS6-101
SWINGING DRAWBARS6-104
TRAILER BRAKING SYSTEMS
AIR-OPERATED TRAILER BRAKES6-107
TRAILER BRAKE BIAS CONTROL 6-110
AUXILIARY AIR SUPPLY CONNECTOR (where fitted) 6-110
HYDRAULIC TRAILER BRAKES 6-111
WHEEL TRACK ADJUSTMENT
FRONT WHEEL TRACK ADJUSTMENT 6-112
FRONT WHEEL ALIGNMENT 6-115
STEERING STOPS6-116
FRONT AXLE OSCILLATION STOPS 6-116
FRONT FENDER 6-117
REAR WHEEL TRACK ADJUSTMENT6-119
FLANGE TYPE AXLE (where fitted) 6-119
BAR TYPE AXLE (where fitted)6-123
DUAL REAR WHEELS (where fitted)6-127
BALLASTING AND TYRES
BALLASTING AND TYRES 6-130
IRON WEIGHTS (where fitted) 6-133
LIQUID BALLAST 6-136
TYRE INFLATION 6-137
TYRE PRESSURES AND PERMISSIBLE LOADS 6-138
AUXILIARY POWER CONNECTIONS
DIAGNOSTIC SOCKET 6-140
TRAILER SOCKET ELECTRICAL6-140
ELECTRICAL POWER CONNECTORS 6-141
INTERNAL POWER CONNECTORS6-141
EXTERNAL POWER CONNECTORS 6-143
7 MAINTENANCE
GENERAL INFORMATION
INTRODUCTION7-1
FUEL REQUIREMENT7-2
BIODIESEL FUEL – Biodiesel fuels 7-4
ENGINE OIL CHANGE7-5
PROTECTIVE DEVICES 7-7
LUBRICANTS AND COOLANTS 7-9
TRACTOR JACKING POINTS7-11
GENERAL SPECIFICATIONS7-11
CAPACITIES7-12
MAINTENANCE CHART
Maintenance Chart7-13
WHEN THE WARNING LAMP LIGHTS
CHANGE ENGINE AIR CLEANER OUTHER ELEMENT7-15
DRAIN FUEL SYSTEM WATER SEPARATOR 7-16
CHECK BRAKE FLUID LEVEL 7-17
EVERY 10 HOURS OR EACH DAY
CHECK ENGINE COOLANT LEVEL7-18
CHECK ENGINE OIL LEVEL 7-19
CHECK REMOTE CONTROL VALVE DRAIN BOTTLES7-19
CHECK WINDSCREEN WASHER RESERVOIR 7-20
DRAIN AIR RESERVOIR ON AIR OPERATED TRAILER BRAKE 7-20
FIRST 50 HOURS
SERVICE OPERATIONS7-21
EVERY 50 HOURS
CLEAN CAB AIR FILTER 7-22
CLEAN COOLER SECTION 7-24
ALL GREASE FITTINGS7-25
CHECK FRONT AND REAR WHEEL NUTS7-30
CHECK TYRE PRESSURES AND TYRE CONDITION 7-30
EVERY 100 HOURS
INSPECT POLY V-BELT7-31
INSPECT COMPRESSOR DRIVE BELT 7-31
EVERY 300 HOURS
CHECK BATTERY FLUID LEVEL7-33
ADJUST HANDBRAKE 7-35
CHECK TRANSMISSION/REAR AXLE AND HYDRAULIC OIL LEVEL7-35
CHECK 4WD FRONT AXLE DIFFERENTIAL AND HUBS OIL LEVEL 7-36
CHECK FRONT PTO GEARBOX OIL LEVEL 7-36
EVERY 600 HOURS
CHANGE ENGINE OIL AND FILTER 7-37
CHANGE FUEL PRE-FILTER AND FUEL FILTER ELEMENT7-39
CHANGE ENGINE AIR CLEANER OUTHER ELEMENT7-40
CHANGE CHARGE PUMP OIL FILTER 7-41
CHECK ENGINE AIR INTAKE CONNECTIONS7-42
CHECK TRANSMISSION OIL COOLER PIPE COUPLINGS 7-43
CLEAN DEF/ AdBlue INLINE FILTER 7-43
EVERY 1200 HOURS OR ANNUALLY
CHANGE CAB AIR FILTERS 7-44
CHANGE MAIN OIL FILTER CARTRIDGE 7-45
CHANGE TRANSMISSION/ REAR AXLE AND HYDRAULIC OIL 7-46
CHANGE 4WD DIFFERENTIAL OIL7-47
CHANGE 4WD PLANETARY HUB OIL7-48
CHANGE FRONT PTO GEARBOX OIL 7-48
GREASE REAR AXLE SHAFT BEARING7-49
EVERY 1200 HOURS OR EVERY 2 YEARS
CHECK BATTERY FLUID LEVEL7-50
CHANGE ENGINE AIR CLEANER INNER ELEMENT 7-52
CHANGE ENGINE BREATHER FILTER 7-53
CHECK VALVE TAPPET CLEARANCE7-53
CHANGE DEF/ AdBlue INLINE FILTER 7-53
CHANGE ENGINE COOLANT FLUID 7-54
CHANGE AIR BRAKE DRIER RESERVOIR 7-58
CHANGE POLY V-BELTS 7-59
EVERY 3600 HOURS OR EVERY 2 YEARS
CHANGE DEF/ AdBlue MAIN FILTER 7-61
EVERY 36 MONTHS
SERVICE AIR CONDITIONER SYSTEM 7-62
CHECK BATTERY FLUID LEVEL7-63
GENERAL MAINTENANCE
CLEANING THE TRACTOR 7-65
FUEL SYSTEM PRE- FILTER AND WATER TRAP7-67
BLEEDING FUEL INJECTION SYSTEM 7-67
CHECK BRAKE PEDAL LATCHING/UNLATCHING 7-68
ADJUST CAB SUSPENSION (where fitted) 7-69
HEADLIGHT AND WORKLAMP ADJUSTMENT 7-70
BULB REPLACEMENT 7-71
FUSES AND RELAYS7-75
PROTECTING ELECTRONIC AND ELECTRICAL SYSTEMS DURING BATTERY
CHARGING OR WELDING7-79
BATTERY REMOVAL AND INSTALLATION 7-80
STORAGE
TRACTOR STORAGE 7-82
PREPARATION FOR USE AFTER STORAGE7-82
8 TROUBLESHOOTING
FAULT CODE RESOLUTION
INTRODUCTION 8-1
ALARM(S)
FAULT CODES AND SYMBOLS8-2
SYMPTOM(S)
ENGINE 8-4
TRANSMISSION 8-5
HYDRAULICS 8-5
THREE POINT HITCH 8-6
BRAKES8-6
CAB 8-6
ELECTRICAL SYSTEM8-7
9 SPECIFICATIONS
GENERAL DIMENSIONS 9-1
MINIMUM TURN RADIUS9-3
AXLE DIMENSION 9-4
MAXIMUM OPERATING ANGLE 9-5
MAXIMUM OPERATING WEIGHTS 9-5
TRACTOR WEIGHTS 9-6
CAPACITIES 9-7
ENGINE 9-8
FUEL SYSTEM9-8
AIR CLEANER SYSTEM 9-9
COOLING SYSTEM 9-9
TRANSMISSION 9-9
REAR POWER TAKE-OFF 9-10
FRONT POWER TAKE OFF9-10
THREE POINT HITCH9-11
THREE POINT HITCH FRONT9-12
HYDRAULIC SYSTEM9-12
REMOTE CONTROL VALVES 9-13
FRONT REMOTE VALVE COUPLERS 9-13
BRAKES 9-14
STEERING9-14
ELECTRICAL EQUIPMENT9-15
GROUND SPEED CHART 9-16
MINIMUM HARDWARE TIGHTENING TORQUES 9-20
10 ACCESSORIES
EXTERNAL REAR VIEW MIRRORS10-1
AUXILIARY HEADLIGHTS 10-2
ROTATING BEACON 10-3
11 FORMS AND DECLARATIONS
Service record 1st 50 hour, Owner copy11-1
Service record 1st 50 hour, Dealer copy11-3
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