Case IH Tractor JX1070U,JX1080U,JX1090U,JX1100U Service Manual
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- This manual is divided into sections identified by two–figure numbers and each section has independent page numbering. For easy reference, these sections have the same numbers and names as the Repairs Rate Book sections.
- The different sections can easily be found by consulting the table of contents on the following pages. ◊ The document number of the manual and the edition/update dates are given at the bottom of each page.
- The information contained in this manual was current on the date printed on each section. As CASE IH constantly improves its product range, some information may be out of date subsequent to modifications implemented for technical or commercial reasons, or to meet legal requirements in different countries. In the event of conflicting information, consult the CASE IH Sales and Service Departments.
IMPORTANT WARNINGS:
- All maintenance and repair work described in this manual must be performed exclusively by CASE IH service technicians, in strict accordance with the instructions given and using any specific tools necessary.
- Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.
- The Manufacturer and all organisations belonging to the Manufacturers distribution network, including but not restricted to national, regional or local distributors, will accept no responsibility for personal injury or dam- age to property caused by abnormal function of parts and/or components not approved by the Manufacturer, including those used for maintenance and/or repair of the product manufactured or marketed by the Manufacturer.
- In any case, the product manufactured or marketed by the Manufacturer is covered by no guarantee of any kind against personal injury or damage to property caused by abnormal function of parts and/or components not approved by the Manufacturer.
TABLE OF CONTENTS:
Case IH Tractor JX1070U,JX1080U,JX1090U,JX1100U Service Manual_6-62400
00 GENERAL GUIDELINES
General instructions 12 0304
Safety regulations 345 0304
Consumables 6 0304
10 ENGINE
Summary 1 0304
General specifications 2 to 4 0304
Fuel system data5 0304
Crankshaft and engine
block data6 0304
Connecting rod data7 0304
Piston data 78 0304
Timing gear data89 0304
Cylinder head data 910 0304
Tightening Torques 1112 0304
Tools 13 0304
View of 4cylinder engine
mod JX1070U, JX1080U 14 0304
View of 4cylinder engine
mod JX1090U, JX1100U 15 0304
Engine cooling and lubrica
tion diagrams1617 0304
Component parts of cylin
der head mod JX1070U e
JX1080U 18 0304
Component parts of cylin
der head mod JX1090U e
JX1100U 19 0304
Component parts of addi
tional counterweights 20 0304
Fault diagnosis 21 to 24 0304
Engine Removal Installa
tion
25 to 44 0304
Engine Disassembly As
sembly45 to 78 0304
Checks and measure
ments cylinder block and
liners 79 to 81 0304
Checks and measure
ments crankshaft, bear
ings and flywheel82 to 83 0304
Checks and measure
ments connecting rods 84 to 85 0304
Checks and measure
ments pistons 86 to 89 0304
Checks and measure
ments camshaft, tappets
and valves90 to 93 0304
Checks and measure
ments cylinder head 94 0304
Functional testing on low
engine oil pressure indica
tor95 0304
Checks and measure
ments cooling system96 0304
Replacing crankshaft front
seal 97 to 99 0304
Replacing crankshaft rear
seal 100 to 102 0304
Adjusting tappet, valve and
rocker arm clearance 103 to 105 0304
RemovalInstallation in
jectors106 to 108 0304
RemovalInstallation
Bosch injection pump 109 to 113 0304
Bosch injection pump tim
ing114 0304
Bosch injection pump air
bleeding 116 0304
RemovalInstallation
coolant pump117118 0304
RemovalInstallation
thermostat valve 119120 0304
RemovalInstallation
radiator 121 to 126 0304
Coolant pump drive belt ad
justment 127 to 128 0304
18 CLUTCH
Data 2 0304
Tightening Torques 3 0304
Tools 3 0304
Crosssectional views 4 0304
Fault diagnosis 5 0304
Checks and measure
ments clutch 67 0304
Adjustments clutch pedal 8 0304
RemovalInstallation
clutch 9 to 11 0304
Clutch Overhaul 12 to 15 0304
Adjustments clutch disen
gagement levers16 0304
21TRANSMISSION
CHAPTER 1Transmission and range gear
(12×4)
Data2 0304
Tightening Torques 3 0304
Tools 45 0304
Crosssectional views679 0304
Description and Operation 8 0304
Fault diagnosis 8 0304
CHAPTER 2Reverser
Data2 0304
Tightening Torques 3 0304
Tools 4 0304
Crosssectional views451112 0304
Description and Operation 6 0304
Fault diagnosis 6 0304
DisassemblyAssembly
clutch casingreverser7 to 10 0304
CHAPTER 3Dual Command
(2 Speed Power Shift)
Data23 0304
Tightening Torques 4 0304
Tools 5 0304
Crosssectional views6 to 847 0304
Description and Operation 10 to 15 0304
Fault diagnosis 1617 0304
RemovalInstallation
clutch casing with Dual
Command (2 Speed Power
Shift) 18 to 26 0304
DisassemblyAssembly
clutch casing with Dual
Command (2 Speed Power
Shift) 27 to 35 0304
Dual Command (2 Speed
Power Shift) control rod ad
justments36 0304
RemovalInstallation
Dual Command (2 Speed
Power Shift) solenoid valve 37 to 40 0304
Working pressure test 40 0304
RemovalInstallation
Dual Command (2 Speed
Power Shift) control valve 41 to 44 0304
DisassemblyAssembly
Dual Command (2 Speed
Power Shift) control valve4546 0304
CHAPTER 4Reverser and creeper unit
Data2 0304
Tightening torque 3 0304
Tools 4 0304
Crosssectional views6 to 715 0304
Description and Operation 8 0304
Fault diagnosis 8 0304
Replacing clutch casing
reverser and creeper unit9 to 13 0304
CHAPTER 5Power Shuttle transmission
with Dual Command (2 Speed
Power Shift) function
Data23 0304
Tightening torque 45 0304
Tools 67 0304
Crosssectional views8 to 10 0304
Description and Operation 11 to 17 0304
DisassemblyAssembly
clutch casing with power
shuttle and Dual Command
(2 Speed Power Shift) 18 to 24 0304
DisassemblyAssembly
clutch (A)25 to 30 0304
DisassemblyAssembly
clutch (B)30 0304
23DRIVE LINES
Data2 0304
Tightening Torques 3 0304
Tools 3 0304
Crosssectional views4 0304
Description and Operation 5 0304
Fault diagnosis 6 0304
RemovalInstallationser
vices control valve7 to 9 0304
DisassemblyAssembly
services control valve 10 to 11 0304
RemovalInstallation
drive gear casing 12 to 16 0304
DisassemblyAssembly
drive gear casing 17 to 20 0304
25FRONT MECHANICAL TRANSMISSION
Data2 to 4 0304
Tightening Torques 45 0304
Tools 6 to 8 0304
Crosssectional views9 to 14 0304
Description and Operation 121516 0304
Fault diagnosis 17 0304
RemovalInstallation
front axle 18 to 21 0304
DisassemblyAssembly
front axle 22 to 30 0304
Overhaul front differential 31 0304
Overhaul front axle differ
ential with LIMSLIP3233 0304
Overhaul differential lock
unit3435 0304
DisassemblyAssembly
front epicyclic final drive
without brake36 to 38 0304
Replacing wheel hub seal
without brake39 0304
DisassemblyAssembly
front epicyclic final drive
with brake4041 0304
Replacing wheel hub seal
with brake 42 0304
Replacing steering knuckle
pins and bearings 43 0304
Stub axle adjustments 4445 0304
Adjustments bevel drive46 to 52 0304
27 REAR MECHANICAL TRANSMISSION
Data 23 0304
Tightening Torques 34 0304
Tools 5 to 9 0304
Crosssectional views 10 to 14 0304
Description and Operation 15 0304
Fault diagnosis 1617 0304
RemovalInstallation
transmissiongearbox
casing18 to 31 0304
DisassemblyAssembly
transmissiongearbox
casing32 to 40 0304
Gearbox driving shaft end
float adjustment 40 0304
Adjustments differential
lock engagement sleeve
position 41 0304
Adjustments bevel drive49 to 50 0304
Adjustments differential
lock control pedal travel51 0304
RemovalInstallation
side gear casing 52 to 55 0304
Service brake circuit air
bleeding 12 0304
RemovalInstallation
service brake pump 1314 0304
Adjusting the height of the
service brake pedals14 0304
RemovalInstallation
service brake15 to 19 0304
FILE DETAILS:
Case IH Tractor JX1070U,JX1080U,JX1090U,JX1100U Service Manual_6-62400
Size : 86 MB
Format : PDF
Language : English
Number of Pages : 1474 pages
Brand: Case IH
Type of machine: Tractor
Type of document: Service Manual
Model: JX1070U,JX1080U,JX1090U,JX1100U
Part No: 6-62400
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