Case IH Tractor JX1060C JX1070C JX1075C JX1085C JX1095C Service Manual
VIDEO PREVIEW OF THE MANUAL:
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Case IH Tractor JX1060C JX1070C JX1075C JX1085C JX1095C Service Manual_87393635
Size : 57.1 MB
Format : PDF
Language : English
Number of Pages : 1322 pages
Brand: Case IH
Type of machine: Tractor
Type of document: Service Manual
Model: JX1060C JX1070C JX1075C JX1085C JX1095C
Part No: 87393635
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- The following pages are the collation of the contents pages from each section and chapter of the JXC Series Repair manual.
- Complete Repair part # 87393635. The sections used through out all Case IH product Repair manuals may not be used for each product. Each Repair manual will be made up of one or several books.
- Each book will be labeled as towhich sections are in the overall Repair manual and which sections are in each book. The sections listed above are the sections utilized for the JXC Series Tractors.
IMPORTANT NOTICE:
All maintenance and repair operations described in this manual should be carried out exclusively by the authorised workshops. All instructions detailed should be carefully observed and special equipment indicated should be used if necessary. Everyone who carries out service operations described without carefully observing these prescriptions will be directly responsible of deriving damages.
SHIMMING :
At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded values. Do not rely on measuring the whole shimming set, which may be incorrect, or on the rated value indicated for each shim.
ROTATING SHAFT SEALS:
To correctly install rotating shaft seals, observe the following instructions:
- Let the seal soak into the same oil as it will seal for at least half an hour before mounting;
- Thoroughly clean the shaft and ensure that the shaft working surface is not damaged;
- Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient grooves in order that they deviate the fluid towards the inner side of the seal;
TABLE OF CONTENTS:
Case IH Tractor JX1060C JX1070C JX1075C JX1085C JX1095C Service Manual_87393635
Description Page
General Instructions 3
Health and Safety5
Precautionary Statements15
Safety 16
Ecology and the Environment19
Minimum Hardware Tightening Torques20
Federal Emissions Warranty 22
California Emission Control Warranty Statement 23
Lubricants and Fluids 25
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 1 — Engine (Three-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Special Tools 10
Tightening Torques12
Sectional Views13
Engine Troubleshooting 15
Overhaul19
10 001 10 Engine 19
Removal 19
Installation 20
10 001 30 Compression Test21
10 001 54 Disassembly 22
Assembly 32
3
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 1 — Engine (Three-Cylinder) (Continued)
CONTENTS
Section Description Page
Checks, Dimensions and Repairs 41
Cylinder Block41
Crankshaft43
Main Bearings45
Flywheel 46
Connecting Rods 47
Pistons 48
Valves 51
Tappets51
Camshaft 52
Valve Timing 53
Cylinder Head54
Valve Seats55
10 101 53 Valve Guides 56
10 101 60 Injector Sleeves 59
10 102 70 Crankshaft Front Oil Seal61
10 106 12 Valve/Rocker Arm63
10 254 44 Exhaust Pipe 65
Removal 65
Installation 65
4
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 2 — Cooling System (Three-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Special Tools 3
Sectional Views 4
Description and Operation 5
Cooling System 5
Radiator 5
Thermometer5
Thermostat 5
Overhaul 6
10 402 11 Coolant Pump6
Removal 6
Installation7
10 402 28 Disassembly 8
Assembly8
10 414 10 Drive Belt Tension Adjustment 9
10 402 30 Cooling System Thermostat 10
Removal 10
Installation 11
10 406 10 Radiator12
Removal 12
Installation 15
5
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 3 — Lubrication System (Three-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Special Tools 3
Sectional View4
Description and Operation 5
Oil Filter 5
Low Oil Indicator 5
Oil Pump 6
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 4 — Fuel System (Three-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Special Tools 4
Description and Operation 6
Fuel Injection Pump (Bosch)6
Turbocharged Models 6
All Models8
Overhaul 9
10 216 10 Fuel Tank 9
Removal 9
Installation 10
10 218 30 Fuel Injectors 11
Removal11
Installation 12
10 246 14 Injection Pump13
Removal 13
Lock Timing the Injection Pump On a Workbench19
Installation 24
Check Fuel Injection Pump Timing with Pump Installed on Tractor25
6
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 5 — Engine (Four-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Tightening Torques 9
Torque Settings with Angles 10
Special Tools11
Description and Operation12
Sectional Views 12
Troubleshooting17
Overhaul21
10 001 10 Engine 21
Removal 21
Installation 31
Compression Test32
Disassembly 33
Assembly 44
Checks, Measurements and Repairs 67
Cylinder Block67
Crankshaft70
Connecting Rods 72
Pistons 74
Camshaft and Valves78
Cylinder Head82
Crankshaft Front Seal83
Crankshaft Rear Seal85
Adjusting Valve/Rocker Arm Clearance88
7
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 5 — Engine (Four-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Tightening Torques 9
Torque Settings with Angles 10
Special Tools11
Description and Operation12
Sectional Views 12
Troubleshooting17
Overhaul21
10 001 10 Engine 21
Removal 21
Installation 31
Compression Test32
Disassembly 33
Assembly 44
Checks, Measurements and Repairs 67
Cylinder Block67
Crankshaft70
Connecting Rods 72
Pistons 74
Camshaft and Valves78
Cylinder Head82
Crankshaft Front Seal83
Crankshaft Rear Seal85
Adjusting Valve/Rocker Arm Clearance88
8
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 6 — Cooling System (Four-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Description of Operation3
Sectional Views 4
Overhaul 5
10 402 10 Coolant Pump5
Removal 5
Installation6
10 402 30 Thermostart Valve 7
Removal 7
Installation8
10 406 10 Radiator 9
Removal 9
Installation 12
10 414 10 Coolant Pump and Alternator Belts 13
Tension Adjustment 13
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 7 — Lubrication System (Four-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Lubrication System Components 4
Low Oil Pressure Indicator 5
Functional Checks 5
Oil Filter 5
Replacement5
9
SECTION 10 — ENGINE
BOOK 1 – 87393636
Chapter 8 — Fuel System (Four-Cylinder)
CONTENTS
Section Description Page
Specifications 2
Special Tools 4
Description and Operation 6
Fuel Injection Pump (Bosch)6
Turbocharged Engine 6
All Models8
Overhaul10
10 218 30 Fuel Injectors 10
Removal 10
Installation 11
10 246 14 Bosch Injection Pump13
Removal 13
Lock-Timing the Injection Pump 15
Lock Timing the Fuel Injection Pump On a Workbench 17
Installation 19
Check Fuel Injection Pump Timing with Pump Installed on Tractor 19
10
SECTION 18 — CLUTCH
BOOK 1 – 87393636
Chapter 1 — Clutch (3-Cylinder Models)
CONTENTS
Section Description Page
Specifications 2
Models With Mechanical Shuttle 2
Models With Power Shuttle 2
Tightening Torques 3
Special Tools 3
Sectional Views 4
LUK 11 in/11 in Dual Clutch Pack 4
LUK 11 in Single Clutch 5
PTO Servo-Assist Control Valve 6
Troubleshooting 7
Description and Operation 8
PTO Clutch Servo-Assist Control 8
Engagement 8
Disengagement9
Adjustment 9
Overhaul10
Clutch 10
Removal 10
Disassembly 20
Assembly 26
Checks and Repair 27
Flywheel 28
Installation 29
Clutch Pedal Adjustment 32
11
SECTION 18 — CLUTCH
BOOK 1 – 87393636
Chapter 2 — Clutch (4-Cylinder Models)
CONTENTS
Section Description Page
Specifications 2
Models With Mechanical Shuttle 2
Models With Power Shuttle 2
Tightening Torques 3
Special Tools 3
Sectional Views 4
LUK 11 in/11 in Dual Clutch Pack 4
LUK 11 in Single Clutch 5
PTO Servo-Assist Control Valve 6
Troubleshooting 7
Description and Operation 8
PTO Clutch Servo-Assist Control 8
Engagement 8
Disengagement9
Adjustment 9
Overhaul10
Clutch 10
Removal 10
Disassembly 18
Assembly 24
Checks and Repair 25
Flywheel 26
Installation 27
Clutch Pedal Adjustment 30
12
SECTION 21 — TRANSMISSIONS
BOOK 2 – 87046863
Chapter 1 — 16 x 16 with Mechanical Shuttle Transmission
CONTENTS
Section Description Page
21 000 Main data 2
Torque settings 3
Tools 4
Cross–sectional views 8
Description and operation12
Troubleshooting12
21 118 10 Rear transmission/gearbox casing Removal — Installation 14
21 118 85 Gearbox transmission casing Disassembly — Assembly 21
21 130 10 Gearbox control lever Removal — Installation 31
21 130 11 Range gear control lever Removal — Installation 32
SECTION 21 — TRANSMISSIONS
BOOK 2 – 87046863
Chapter 2 — 16 x 16 with Power Shuttle Transmission
CONTENTS
Section Description Page
21 000 Main data 2
Torque values3
Special tools 4
Cross–sectional views 7
Description and operation 11
21 118 85 Transmission–Gearbox Disassembly — Assembly12
21 134 46 Power shuttle control valve Disassembly — Assembly14
21 134 70 A + B Clutch valve solenoids Removal — Installation 16
21 154 60 Dump valve solenoid Removal — Installation 17
21 154 34 Clutch casing Disassembly — Assembly18
13
SECTION 21 — TRANSMISSIONS
BOOK 2 – 87046863
Chapter 3 — Power Shuttle Transmission Calibration,
Faults and Diagnostics
CONTENTS
Section Description Page
Fault Codes Indication 3
Description of Systems (ECM and CDU) 4
Automatic Self-Diagnosis (ECM)5
ECM First Start Up (Self Configuration)6
Transmission Disabled Indicator Light 7
Diagnosis During Operation 9
Calibration and Diagnostics Unit (CDU) 10
Power Shuttle Fault Code Priority 11
Calibration and Diagnostic Unit Use 14
HH Menu Access15
H1 — Clutches A and B Calibration 18
H2 — Clutches A and B Calibration Values Display23
H3 — System Configuration 24
H4 — Power Shuttle Hardware and Software
Revision Levels 26
H5 — Control Switch Diagnosis 27
H6 — Clutch A Fill Time Modification and Display 32
H7 — Clutch B Fill Time 34
H8 — Erasure of Data Stored in the Non-Volatile
Memory (NVM) 36
H9 — Voltmeter Functions37
HA — Clutch Pedal Potentiometer and Status Switch 41
Clutch Pedal Potentiometer Replacement and Clutch
Pedal Switch Adjustment 43
HC — Transmission Oil Temperature Sender44
HD — HI/LO Synchronizer Operation45
HE — Gear Change Adjustments 47
HF — Stored Error Codes 48
Troubleshooting Fault Codes 50
Description of Systems (ECM and EST)51
Automatic Self-Diagnosis (ECM) 52
ECM First Start Up (Self Configuration) 53
Transmission Disabled Indicator Light 54
Diagnosis During Operation 56
Power Shuttle Fault Code Priority58
14
SECTION 21 — TRANSMISSIONS
BOOK 2 – 87046863
Chapter 3 — Power Shuttle Transmission Calibration,
Faults and Diagnostics (Continued)
CONTENTS
Section Description Page
Electronic Service Tool (EST)61
Downloading the Latest Software into the JX1060C, JX1070C and JX1075C
Series Tractor Power Shuttle Control
Module with the Electronic Service Tool 62
Connecting the Electronic Service Tool
(EST) to the Tractor66
H1 — Clutches A and B Calibration 70
H2 — Clutches A and B Calibration Values Display75
H3 — System Configuration 76
H4 — Power Shuttle Hardware and Software
Revision Levels 78
H5 — Control Switch Diagnosis 79
H6 — Clutch A Fill Time Modification and Display 84
H7 — Clutch B Fill Time 86
H8 — Erasure of Data Stored in the Non-Volatile
Memory (NVM) 88
H9 — Voltmeter Functions89
HA — Clutch Pedal Potentiometer and Status Switch 93
Clutch Pedal Potentiometer Replacement and Clutch
Pedal Switch Adjustment 95
HC — Transmission Oil Temperature Sender96
HD — HI/LO Synchronizer Operation97
HE — Gear Change Adjustments 99
HF — Stored Error Codes100
Troubleshooting Fault Codes102
Fault Codes 104
Power Shuttle (16 x 16) Electronic Control Module
Input/Output Wiring Diagram307
15
SECTION 23 — MFD TRANSFER BOX
BOOK 3 – 87046864
Chapter 1 — MFD Transfer Box
CONTENTS
Section Description Page
23 000 Main Data 1
Torque settings 2
Tools 3
Cross–Sectional Views 5
Description and Operation 8
Troubleshooting 9
23 101 26 Transmission Shafts and Guard Removal–Installation10
23 101 42 Drive Gear Housing (Removed) Disassembly–Assembly Mechanical 12
23 202 52 Drive Gear Housing (Removed) Disassembly–Assembly Electro–hydraulic 14
SECTION 25 — FRONT AXLE (MFD)
BOOK 3 – 87046864
Chapter 1 — Front Axle (MFD)
CONTENT
Section Description Page
25 000 Main Data 1
Tightening Torques 3
Tools 5
Cross–Sectional Views 7
Description and Operation 8
25 100 30 Front axle — Removal/Installation 9
25 100 38 Front axle — Disassembly13
25 102 27 Front axle differential with LIM–SLIP Overhaul18
25 108 46 Front axle — Assembly22
Steering knuckle pins and bearings — Replacement 23
Stub axle adjustment 24
Bevel drive adjustment26
25 108 30 Front epicyclic final drive Removal — Installation 33
44 511 80 Front wheels toe-in check36
16
SECTION 27 — REAR MECHANICAL DRIVE
BOOK 3 – 87046864
Chapter 1 — Rear Mechanical Transmission
CONTENTS
Section Description Page
27 000 Main Data 1
Tightening Torques 3
Tools 5
Cross–Sectional Views 9
Troubleshooting 11
27 106 16 Rear Transmission Gearbox Removal–Installation12
27 110 10 Differential Lock Engagement Sleeve–Adjustment18
27 120 10 LH or RH Lateral Final Drive Box Assembly Removal–Installation 24
27 120 34 Drive Wheel Shaft Removal–Installation27
27 120 32 Epicyclic Final Drive Removal–Installation 29
SECTION 31 — MECHANICAL POWER TAKE-OFF
BOOK 3 – 87046864
Chapter 1 — Servo-Assist PTO
CONTENTS
Section Description Page
31 000 Main Data 1
Tools 3
Tightening Torques 4
PTO Servo-Assist Valve — Description and Operation5
Cross-Sectional Views 5
Description and Operation of PTO 7
PTO Clutch Engagement/Oil Flow 8
PTO Clutch Disengagement/Oil Flow 9
PTO Clutch Servo Control Adjustment 10
Hydraulic PTO Servo Assist Cable Adjustment 11
PTO Engaged Switch Adjustment 12
31 112 20 Mechanical PTO Assembly Removal–Installation 13
PTO Brake 16
17
SECTION 33 — BRAKING SYSTEM
BOOK 3 – 87046864
Chapter 1 — Braking System
CONTENTS
Section Description Page
33 000 Main Data 1
Torque Settings 2
Cross–Sectional Views 3
Tools 5
Description and Operation 6
Troubleshooting 7
33 202 60 Right or Left–Hand Brake Removal–Installation 9
33 202 46 Braking System Hydraulic Pump Removal–Installation11
33 202 04 Brake Hydraulic System Air Bleeding 16
33 110 40 Parking Brake Disks, Removal–Installation 18
33 110 08 Handbrake Control Travel Adjustment 20
18
SECTION 35 — HYDRAULIC SYSTEM
BOOK 4 – 87046865
Chapter 1 — High Pressure System Description and Operation
CONTENTS
Operation Description Page
Precautionary statements 2
Description and Operation 3
35 104 High-pressure system hydraulic pump 4
Hydraulic system configuration table 5
35 110 Mechanically controlled hydraulic lift 6
Fast Raise\Lower Control 8
Hydraulic power lift (HPL) control valve oil flow 9
35 204 Remote control valves12
Rear remote valve arrangement 13
Rear remote valve stacking 14
Rear remote valve control levers14
Deluxe Quick-fit couplers 15
Zero-pressure return port 15
Mid-mount control valves (optional) 16
Switching between single and double acting cylinders16
Double acting valve with automatic detent release and float 17
Double-acting valve less automatic detent release and float 20
Single-acting valve less automatic release and float 21
JX1060C, JX1070C and JX1075C Hydraulic System Diagram22
19
SECTION 35 — HYDRAULIC SYSTEM
BOOK 4 – 87046865
Chapter 2 — High Pressure System Overhaul and Adjustment
CONTENTS
Operation Description Page
Specifications 2
Torque Settings 7
Hydraulic Lift Tools 9
Cross-sectional Views 11
Hydraulic Lift Troubleshooting18
35 110 40 Mechanically Controlled Lift Internal Controls Disassembly-Assembly 20
Mechanically Controlled Lift Adjustments 24
35 110 08 Mechanically Controlled Lift Rod Mechanism Adjustments 30
Lift Arm Descent Speed Adjustments 32
Upper Stroke Limit Adjustment 32
Adjusting the Upper Stroke Limit of the Fast Raise/Lower Control 33
35 110 42 Arm Shaft and Lift Cylinder Disassembly-Assembly 34
35 114 14 Mechanically Controlled Lift Control Valve Disassembly-Assembly 38
35 114 30 Lift Pressure Relief Valve Removal-installation42
35 114 32 Lift Pressure Relief Valve (Calibration) 42
35 104 30 Pump Models C 42, Bosch 2544
35 104 30 High Pressure (Lift) Pump Disassembly-Assembly 44
35 204 46 Remote Control Valves Disassembly-Assembly45
Adjustment of the Automatic Detent Release Pressure 47
SECTION 35 — HYDRAULIC SYSTEM
BOOK 4 – 87046865
Chapter 3 — Low-Pressure System Description and Operation
CONTENTS
Operation Description Page
35 260 Low-pressure, steering and lubrication system — General Description 2
Low-pressure oil flow5
Transmission lubrication system6
Steering system oil flow 7
Electro-hydraulic controlled (MFD) for 40 KPH transmissions 8
PTO servo-assist valve and Piston 9
20
SECTION 35 — HYDRAULIC SYSTEM
BOOK 4 – 87046865
Chapter 4 — Low-Pressure System Test Fitting Locations
CONTENTS
Operation Description Page
System test fitting locations 2
SECTION 41 — STEERING
BOOK 4 – 87046865
Chapter 1 — Steering
CONTENTS
Operation Description Page
Torque Settings Main Data — Tools 2
Description and Operation 3
Troubleshooting10
41 204 10 Hydrostatic steering wheel Removal–Installation 12
41 204 30 Hydrostatic steering control valve Removal–Installation 13
41 204 34 Hydrostatic steering control valve removed Disassembly–Assembly 16
41 204 38 Hydrostatic steering control valve Bench testing 32
41 216 10 Steering control cylinder Removal–Installation35
41 216 18 Steering control cylinder Disassembly–Assembly 36
SECTION 41 — STEERING
BOOK 4 – 87046865
Chapter 2 — Open Center Flow Gear Pump
CONTENTS
Operation Description Page
Main Data 1
Torque Settings 2
Description and Operation 4
41 206 20 Hydrostatic Steering Oil Pump — Disassembly–Assembly (with unit removed) 5
21
SECTION 44 — AXLES AND WHEELS
BOOK 4 – 87046865
Chapter 1 — Axles and Wheels (2WD)
CONTENTS
Section Description Page
44 000 Main Data 1
Cross–Sectional Views 3
Torque Settings 6
Tools 7
Troubleshooting 8
44 101 22 Front axle hub Disassembly–Assembly 9
44 101 30 Front axle Removal–Installation 12
44 101 46 Stub axle Overhaul 15
44 511 80 Checking the alignment of the front wheels19
SECTION 50 — CAB AIR CONDITIONING SYSTEM
BOOK 4 – 87046865
Chapter 1 — Cab Air Conditioning System
CONTENTS
Operation Description Page
Cab Air Conditioning System Safety 2
Use of the Air Conditioning System3
Tools and General Characteristics 4
Operating Principles 5
Main Components of the Cab Air Conditioning System 6
Cab Heating and Ventilation Controls11
Cab Air Conditioning and Temperature Controls 13
50 200 03 Function and Cooling Tests 14
Troubleshooting18
Refrigerant Recovery — Recycling and Evacuation — Charging Stations22
50 200 04 Filter/Drying, Recharging and Refrigeration Check24
50 200 06 Checks and Elimination of Gas Leaks 31
50 200 10 Compressor Drive Belt Tension Adjustment33
22
SECTION 50 — CAB AIR CONDITIONING SYSTEM
BOOK 4 – 87046865
Chapter 1 — Cab Air Conditioning System (Continued)
CONTENTS
Operation Description Page
50 206 14 Cab Air Infeed Vents Removal and Installation 34
50 206 51 Cab Heating/Air Conditioning System Removal and Installation 35
50 206 54 Cab Heating Unit Disassembly and Assembly 37
50 206 56 Cab Air Conditioning System Evaporator Unit Disassembly and Assembly 38
50 206 66 Cab Electric Fan Unit Disassembly and Assembly39
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 1 — Instruments
CONTENTS
Section Description Page
55100 Instrument Panels2
Analog Instrument Panel (3-Cylinder Version)2
Digital Instrument Panel (All Models) 3
Indicator Light Panel4
Digital Instrument Display 8
Controls on the Dashboard and Control Panel 11
Hazard Warning Lights Switch11
Headlight Switch11
Power Shuttle Control Lever 11
Transmitters, Sensors and Switches (Models with 3-Cylinder Engines)12
Transmitters, Sensors and Switches (Models with 4-Cylinder Engines)20
23
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 2 — Components
CONTENTS
Section Description Page
Description of Controls 2
Hazard Warning Lights Switch 2
Headlight Switch 2
Power Shuttle Control Lever2
Light Control Lever 3
Power Socket for Rotating Beacon4
Auxiliary Power Outlets 4
Auxiliary Power Outlets (ROPS) 5
Controls on Right Hand Cab Upright 5
Cab Internal Lighting6
Cab Air Conditioning/Heating Controls7
Air Conditioning System Operation8
Light Bulb Maintenance 9
Replacing Component Light Bulbs 9
Side Direction Indicator Lamp 9
Rear Direction and Stop Indicator Lamp 10
Cab Front and Rear Work Lights10
Courtesy Light and Adjustable Reading Light 10
Adjustable Reading Light 11
Instrument Panel Bulbs11
Replacing the Front Side Lights, Brake and Direction Indicator Lamp Bulbs 12
Rear Sidelights, Brake and Direction Indicator Light Bulbs (3-Cylinder) 12
Work Light Bulb Replacement (3-Cylinder)12
Replacing the Turn Indicator, Flasher, and Brake Light Bulbs (ROPS) 13
Work Lights (ROPS) 13
24
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 3 — Starting System
CONTENTS
Section Description Page
55 000 Specifications 2
Tightening Torques 2
Troubleshooting 3
Description and Operation 4
Marelli Starter Motor 4
Iskra Starter Motor5
Starting System Testing 6
Current Absorption 6
Starter Motor (No Load)7
Circuit Resistance (Voltage Drop) 8
Battery Cable — Positive8
Starter Motor Ground Connections8
Battery Cable — Negative (Ground)8
Overhaul 9
Starter Motor9
Removal 9
Disassembly 9
Testing 10
Installation 11
25
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 4 — Charging System
CONTENTS
Section Description Page
Specifications 2
Tightening Torques 2
Description and Operation 3
Alternator (3-Cylinder Version) 3
Alternator (4-Cylinder Version) 3
General Operation (All Models)4
Testing and Troubleshooting5
Precautions and Preliminary Checks 5
Tests Performed on the Tractor7
Alternator Wire Connection Test 7
Charging Current and Regulated Voltage Test 7
Charging Circuit Voltage Drop Test8
Maximum Alternator Output Test 9
Overhaul10
Alternator 10
Removal 10
Tests Performed on a Workbench 12
Disassembly 15
Assembly 18
Installation 18
26
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 5 — Battery
CONTENTS
Section Description Page
Specifications 2
Description and Operation 3
Overhaul 4
Battery4
Removal 4
Installation4
Servicing 5
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 6 — Connectors
CONTENTS
Section Description Page
Electrical Circuit Connectors/Component Connectors 2
Wire Color Coding7
Ground Location Points (Models with 3-Cylinder Engine)8
Ground Location Points (Models with 4-Cylinder Engine) 10
Connector Location Points (Models with 3-Cylinder Engine) 12
Connector Location Points (Models with 4-Cylinder Engine) 27
Connector Illustrations / PIN–Out43
27
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 7 — Cab Electrical Components
CONTENTS
Section Description Page
Overhaul 2
Light Control Switch and Lever2
Removal 2
Installation2
Analog/Digital Instrument Control Panel 3
Removal 3
Installation3
Fusebox, Fuses and Relays4
Removal 4
Installation4
Fuses/Relay Replacement 5
Speakers 6
Removal 6
Installation6
Cab Internal Light Fixture 7
Removal 7
Installation7
Windscreen Wiper Motor (Front) 8
Removal 8
Installation8
Windscreen Wiper Motor (Rear) 9
Removal 9
Installation9
28
SECTION 55 — ELECTRICAL SYSTEM
BOOK 5 – 87393637
Chapter 8 – Wiring Diagrams
CONTENTS
Section Description Page
55 000 How To Use Wiring Diagrams 1
2WD / Mechanical MFD / Mechanical Lift / Less Cab / 3-Cylinder 2
Electro-hydraulic MFD / Mechanical Lift / Less Cab / 3-Cylinder6
2WD / Mechanical MFD / Mechanical Lift / With Cab / 3-Cylinder10
Electro-hydraulic MFD / Mechanical Lift / With Cab / 3-Cylinder 14
2WD / Mechanical MFD / Mechanical Lift / With Cab / 4-Cylinder18
Electro-hydraulic MFD / Mechanical Lift / With Cab / 4-Cylinder 22
2WD / Mechanical MFD / Mechanical Lift / Less Cab / 4-Cylinder 26
Electro-hydraulic MFD / Mechanical Lift / Less Cab / 4-Cylinder 30
Symbols Used in Electrical Diagrams 34
SECTION 90 — PLATFORM, CAB, BODYWORK
BOOK 5 – 87393637
Chapter 1 — Cab
CONTENTS
Operation Description Page
Tools 2
90 100 22 Hood panel Removal and Installation 3
90 100 80 Protective grill Removal and Installation 4
90 100 84 Hood guard Removal and Installation 5
90 110 14 Instrument panel lower guard Removal and Installation 6
90 110 36 Platform assembly Removal and Installation 7
90 114 10 Safety frame roof Removal and Installation14
90 150 10 Cab assembly with platform Removal and Installation15
90 156 14 and 90 156 28 Cab windows (Replacing glued cab windows) 23
90 160 16 RH or LH upright seals Removal and Installation 26
90 160 60 Cab ceiling Removal and Installation27
88 120 10 Sun shade Removal — Installation 29
SECTION 00 — GENERAL — CHAPTER 1 1
SECTION 00 – GENERAL
Chapter 1 – General
CONTENTS
Section Description Page
General Instructions 3
Health and Safety5
Precautionary Statements15
Safety 16
Ecology and the Environment19
Minimum Hardware Tightening Torques20
Federal Emissions Warranty 22
California Emission Control Warranty Statement 23
Lubricants and Fluids
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
