Case IH Tractor Farmall 80N, Farmall 90N, Farmall 100N, Farmall 110N Tier 4A interim Operator Manual
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DESCRIPTION:
This manual contains information concerning the adjustment and maintenance of your new machine. You have bought a reliable machine, which will ensure high performance and long-lasting service, if you maintain and use the machine correctly. Ensure that all operators read this manual carefully. Always leave this manual at the operators’ disposal for immediate reference. The CASE IH dealer will provide you with the general operating instructions for your new machine.
- Your dealer’s service technicians were trained directly by the manufacturer. The service technicians will be able to provide any further clarification that you need regarding the operation of your machine. The Case IH Max Service program is also available.
- Your CASE IH dealer has the full range of genuine CASE IH spare parts. These parts are manufactured and inspected carefully to ensure high quality and accurate fitting of all necessary spare parts. When ordering parts, you should give your dealer the model code and product identification number of your new machine.
- Locate these numbers now and record them below. Refer to the ‘General Information’ section of this manual for the location of the model code and product identification numbers of your machine.
TABLE OF CONTENTS:
Case IH Tractor Farmall 80N, Farmall 90N, Farmall 100N, Farmall 110N Tier 4A interim Operator Manual
1 GENERAL INFORMATION
Note to the Owner1-1
Intended use 1-3
Electro-Magnetic Compatibility (EMC)1-5
Manual scope and required training level1-6
Metric and imperial units abbreviations 1-7
Identification plates 1-9
Operator’s manual storage 1-11
Machine orientation1-12
Exhaust Gas Recirculation (EGR) system 1-13
2 SAFETY INFORMATION
Safety rules and signal word definitions 2-1
Safety rules – General information 2-2
Safety rules – Maintenance 2-3
Safety rules – Wheels and tires 2-4
Safety rules – Explosions and fires2-5
Safety rules – Fire extinguisher 2-6
Proposition 65 2-7
Safety rules – Battery 2-8
Safety rules – Operator presence system 2-9
Safety rules – Power Take-Off (PTO)2-10
Safety rules – Reflectors and warning lights 2-11
Safety rules – Seat belts 2-12
Safety rules – Operator protective structure 2-13
Safety rules – Category 2 cabin (standard)2-15
Safety rules – Category 4 cabin (if equipped) 2-16
Safety rules – HVAC system2-18
Safety rules – Personal Protective Equipment (PPE) 2-19
Safety rules – “Do not use” sign2-20
Safety rules – Hazardous chemicals 2-21
Safety rules – Near utilities 2-22
Safety rules – In the event of electrical storms2-23
Safety rules – Mounting and dismounting the machine2-24
Safety rules – Lifting and overhead loads 2-25
Ecology and the environment 2-26
Noise level2-27
Vibration levels 2-28
Safety signs 2-29
Towing the tractor for recovery 2-36
Tractor jacking points 2-37
Burn prevention 2-38
Emergency exit 2-39
3 CONTROLS AND INSTRUMENTS
Access to operator’s platform
Mounting and dismounting 3-1
Getting to know the internal parts of the cab 3-2
Operator’s seat
Mechanical suspension seat3-6
Air seat 3-7
Safety belt 3-8
Forward controls
Instrument cluster 3-9
Front controls3-14
Left-hand side controls
Left-hand side controls 3-18
Right-hand side controls
Right hand side controls3-19
Overhead controls
Overhead controls 3-22
Exterior controls
Exterior controls3-23
Display
Analog Digital Instrument Cluster (ADIC) programming 3-25
Ground speed calibration 3-26
Ground speed calibration 3-27
Calibrating tool width 3-28
Programming maintenance work 3-29
Activating/deactivating buzzer3-31
Setting units of measurement 3-32
Regenerating the diesel particulate filter (DPF) automatically/manually3-33
Resetting the oil change counter 3-38
Viewing error codes 3-39
4 OPERATING INSTRUCTIONS
Commissioning the unit
Basic operating safety rules 4-1
Refueling 4-2
Starting the unit
Starting engine 4-3
Stopping the unit
Stopping the engine4-5
Electronic battery isolator – Overview4-6
Moving the unit
Machine movement start-up4-7
Idle speed management 4-8
Mechanical transmission with mechanical shuttle (16×16) 4-9
Mechanical transmission and creeper (28×16) 4-11
Transmission with Power Shuttle (16×16)4-13
Hi-Lo transmission (32×16)4-15
Hi-Lo transmission and creeper (44×16) 4-19
5 TRANSPORT OPERATIONS
Road transport
Transporting the machine5-1
Recovery transport
Towing the tractor 5-2
6 WORKING OPERATIONS
Engine accelerator controls
Manual Accelerator6-1
Foot accelerator6-2
Engine accelerator controls
Constant engine RPM6-3
Clutch pedal
Clutch pedal 6-4
Brakes
Brake pedals – Safety rules6-5
Service brakes 6-6
Parking brake 6-7
Park lock 6-8
Four-Wheel Drive (4WD)
Four-wheel drive 6-9
Four-Wheel Drive (4WD)
Differential lock6-11
Air conditioning
Air-conditioning system6-12
Cab pressurizing system
Air filtration system of Category 4 cab – Operating6-14
Remote control valves
Remote control valves – Safety rules 6-21
Rear remotes valves – Overview6-22
Mechanically controlled rear remotes valves6-23
Electronically controlled rear remotes valves 6-25
Mid mount valves – Models with 64 L/min (1691 US gpm) pump 6-31
Mid mount valves – Models with 80 L/min (2113 US gpm) pump 6-33
Rear Power Take-Off (PTO)
Rear Power Take-Off (PTO) – Safety rules 6-35
Rear Power Take-Off (PTO) – Overview 6-36
Power Take-Off Speeds6-37
Rear Power Take-Off (PTO) – How it works 6-38
Front Power Take-Off (PTO)
Front Power Take-Off (PTO) – Safety rules 6-40
Front Power Take-Off (PTO) – Operating 6-41
Rear hydraulic lift
Rear hydraulic lift – Safety rules 6-42
Rear hydraulic lift – Overview 6-43
Rear hydraulic lift with mechanical control – Models with cab6-44
Rear hydraulic lift with mechanical control – Models without cab6-47
Electronically controlled rear hydraulic lift6-49
Rear three-point hitch
Rear three-point hitch – Safety rules 6-54
Rear three-point hitch – Operating 6-55
Three-point hitch front
Front hitch – Safety rules 6-62
Front hitch – Operating 6-63
Towbar
Drawbar – Safety rules 6-65
Towbar 6-66
Wheels and tires
Wheels – General specification 6-67
Tires size6-71
Wheel track adjustment
Track adjustment 6-73
Front tracks diagram6-76
Rear tracks diagram 6-78
Metal ballast
Metal ballast6-80
Liquid ballast 6-82
Power sockets
Power sockets 6-84
Beacon
Rotating beacon 6-86
7 MAINTENANCE
General information
General safety before you service7-1
Introduction7-3
Body maintenance 7-4
Exhaust Gas Recirculation (EGR) exhaust treatment – Basic instructions – Resetting the
oil life monitoring system 7-6
Fuel injection system – General specification – Biodiesel fuels 7-7
General specification – Diesel fuel7-9
Organic Acid Technology (OAT) coolant 7-10
Capacities7-12
Consumables7-13
Hood – Basic instructions7-15
Removing the engine side shields 7-16
Maintenance planning
Maintenance chart7-17
As required
Expansion tank – Level make up 7-20
Windshield washer fluid reservoir – Level make up7-21
Road lamps – Adjust 7-21
Clutch pedal – Adjust 7-21
Parking brake – Adjust7-22
Oil cooler Drive line – Cleaning 7-23
Radiator and intercooler – Cleaning 7-25
Tires — Pressure check and general conditions 7-26
Air cleaner – Cleaning7-27
Fuel filters – Cleaning glass first stage fuel filter7-28
Cab climate control – Check7-30
Engine lubrication system – Replace oil 7-31
Cab air filter category 2 – Check 7-33
Cab air filter category 4 – Check 7-34
AT WARNING MESSAGE DISPLAY
Cab air filter category 4 – Replace 7-35
Engine air filter – Cleaning 7-36
Fuel filters – Drain fluid 7-37
Brake fluid – Level make up7-39
Expansion tank – Check Coolant Level7-39
Engine lubrication system – Check 7-39
Every 10 hours or daily
Engine lubrication system – Check 7-41
Engine cooling system – Check expansion tank fluid level 7-42
Brake fluid reservoir – Check 7-43
Engine air cleaner – check 7-43
Windshield washer fluid reservoir – Check7-43
Oil cooler Transmission – Check 7-44
Radiator and intercooler – Control 7-45
Fuel filters – Check glass pre – filter 7-46
Brake pedals – Check coupling pin 7-47
Initial 50 hours
Maintenance – Tighten 7-48
Maintenance – Check 7-48
Maintenance – Replace 7-49
Maintenance – Cleaning 7-49
Maintenance – Test7-49
Maintenance – Grease 7-50
Every 50 hours
2WD steering cylinder7-51
2WD front axle pivot 7-51
2WD right and left-hand stub axle7-52
4WD front axle pivot 7-53
Hydraulic lift and linkage – Greasing7-54
Front three-point hitch – Greasing 7-54
Oil cooler Transmission – Check 7-55
Radiator and intercooler – Control 7-56
Every 100 hours
Oil cooler Drive line – Cleaning 7-57
Oil cooler and lines – Check drives 7-58
Radiator and intercooler – Cleaning 7-60
Air conditioner condenser – Cleaning 7-61
Cab air filter category 2 – Clean 7-63
Cab air recirculation filter – Cleaning7-64
Every 300 hours
Alternator drive belt – Check 7-65
Air conditioning compressor belt – Check 7-65
Hydraulic oil filter – Replace7-65
Transmission oil filter – Replace 7-67
Drive line lubrication – Check the oil level 7-67
Engine air filter – Cleaning 7-68
Brake system – Control 7-69
4WD front axle housing Check the oil level 7-70
4WD front axle final drives – Oil level check 7-71
4WD front axle final drives – Oil level check 7-71
4WD front axle steering knuckles – Greasing7-72
Every 600 hours
Engine lubrication system – Change fluid – Change oil and filter (Models without a cab) 7-73
Engine lubrication system – Change fluid – Change oil and filter (Models with a cab) 7-76
Fuel filters – Replace 7-78
Fuel filters – Cleaning 7-81
Clutch pedal – Control7-81
Air intake lines – Check 7-81
Front Power Take-Off (PTO) – Check 7-83
Front Power Take-Off (PTO) – Check Oil breather 7-83
Front and rear wheel nuts – Check tightening torque 7-84
Every 1200 hours or annually
Cab air filter category 2 – Replace 7-85
Cab air recirculation filter – Replace 7-86
Engine air filters – Replace 7-86
Fuel reservoir – Drain 7-88
Rear wheel hub – Greasing7-89
Every 1200 hours or two years
4WD front axle housing With brake 7-90
4WD front axle housing Without brake7-90
4WD front axle final drives – Change oil 7-91
Mechanical transmission hydraulic components – Change fluid replacement7-92
Alternator drive belt – Replace7-93
Air conditioning compressor belt – Replace 7-93
Front Power Take-Off (PTO) – Change oil7-93
Engine cooling system – Change fluid (conventional liquid)7-95
Every two years
Receiver-dryer – Replace 7-100
Every 3600 hours
Engine cooling system – Change fluid (OAT fluid)7-100
Diesel Particulate Filters (DPF) – Replace 7-105
Brake fluid reservoir – Change fluid7-105
Light adjustments
Road lamps – Adjust7-106
Road lamps replacement 7-107
Electrical system
Battery access and service7-108
Battery cut-off switch7-112
Fuse and relay locations
Fuse and relay box – Overview 7-113
Main fusebox 7-114
Cab fuse box 7-120
Maxi fuse box 7-122
Storage
Tractor storage 7-123
Calibrations
two-speed Powershift transmission – Calibrate7-124
Electronic lift calibration7-127
8 TROUBLESHOOTING
Fault code resolution
TROUBLESHOOTING ENGINE 8-1
Electrical system – Troubleshooting ELECTRICAL SYSTEM 8-2
Hydraulic systems – Troubleshooting HYDRAULIC SYSTEM 8-3
Couplers – Troubleshooting8-3
Rear three-point hitch – Troubleshooting 8-4
Hydraulic service brakes – Troubleshooting 8-4
Cab climate control – Troubleshooting 8-4
Alarm(s)
Alarms8-5
Display warnings overview8-6
Symptom(s)
SYMPTOM(S) 8-8
9 SPECIFICATIONS
Dimensions and weights 9-1
Maximum permitted loads on front and rear axle 9-4
Maximum permitted loads on drawbar9-6
Additional equipment attachment points 9-7
Additional equipment attachment points 9-8
Speed table for 16×16 gearbox 9-9
Speed table for 28×16 gearbox9-13
Speed table for 32×16 gearbox9-15
Speed table 44×16 gearbox 9-17
Capacities 9-18
Consumables 9-19
Technical data9-21
10 ACCESSORIES
Tool box10-1
Radio10-2
FILE DETAILS:
Pages:392
Brand:Case IH
Model: Farmall 80N, Farmall 90N, Farmall 100N, Farmall 110N Tier 4A (interim) Tractor
Language:English
Format:Paperback Manual
Type: Operator’s Manual
Part Number:48042335
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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