Case CX470C Tier 4 Crawler Excavator Service Repair Manual (84512399) Case CX470C Tier 4
File Details:
Case Crawler Excavator CX470C Tier 4 Service Manual
Size : 143 MB
Format : PDF
Language : English
Brand: Case
Type of machine: Crawler Excavator
Type of document: Service Manual
Model: Case Crawler Excavator CX470C Tier 4
Part No: 84512399
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Description:
Case CX470C Tier 4 Crawler Excavator Service Repair Manual (84512399) Case CX470C Tier 4
- CLEANING
Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning.
Do not use caustic soda for steam cleaning.
After cleaning, dry and put oil on all parts.
Clean oil passages with compressed air.
Clean bearings in a suitable cleaning solvent,
dry the bearings completely and put oil on the bearings. - INSPECTION
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage.
Small scoring or grooves can be removed with a hone or crocus cloth.
Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures. - BEARINGS
Check bearings for easy action.
If bearings have a loose fit or rough action replace the bearing.
Wash bearings with a suitable cleaning solvent and permit to air dry.
DO NOT DRY BEARINGS WITH COMPRESSED AIR. - NEEDLE BEARINGS
Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore.
Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings. - GEARS
Check all gears for wear and damage.
Replace gears that have wear or damage. - Oil seals, O-rings and gaskets.
Always install new oil seals, O-rings and gaskets.
Put petroleum jelly on seals and O-rings. - SHAFTS
Check all shafts that have wear or damage.
Check the bearing and oil seal surfaces of the shafts for damage. - SERVICE PARTS
Always install genuine Case service parts.
When ordering refer to the Parts Catalogue for the correct part number of the genuine Case replacement items.
Failures due to the use of other than genuine Case replacement parts are not covered by warranty. - LUBRICATION
Only use the oils and lubricants specified in the Operator’s or Service Manuals.
Failures due to the use of non-specified oils and lubricants are not covered by warranty.
Tabe of Contents:
Case CX470C Tier 4 Crawler Excavator Service Repair Manual (84512399) Case CX470C Tier 4
1 GENERAL INFORMATION
Safety, general information and standard torque data 1001
Specifications 1002A
Main Equipment Table 1002B
Main Unit Weight 1002C
Maintenance Standards 1002D
Bolt Size and Torque Table 1002E
Overall View 1002F
List of Special Tools 1003
Fluid and Lubricants 1004
Conversion Table 1005
Abbréviations 1900
2 ENGINE
Removal and Installation of Engine Assembly 2000
Removal and Installation of the Fuel Cooler Engine Inter-Cooler Radiator and Oil Cooler 2001
Removal and Installation of Turbo Charger 2004
Removal and Installation of EGR Cooler and EGR Valve 2005
Removal and Installation of Engine Hood 2006
Removal and Installation of Muffler 2007
Primary specifications 2401
Removal and Installation of Cylinder Head 2415
Removal and Installation of Cylinder Block 2425
Lubrication System 2445
Cooling System 2455
Removal and Installation of Exhaust Manifold 2465
Disassembly, Removal and Installation of DPD Assembly 2470
3 FUEL SYSTEM
Removal and Installation of Fuel Tank 3001
Removal and Installation of Fuel Supply Pump 3004A
Removal and Installation of Common Rail Assembly 3004B
Removal and Installation of Injector 3005
4 ELECTRICAL SYSTEM
Electrical and Engine Basic Functions 4001A
Service Support 4001B
Engine Function, Structure, Operation 4001C
Symptom 4001E
Functional Inspection 4001F
Engine, Electronic and Programming Maintenance Precautions 4001G
Removal and Installation of Starter Motor 4004
Removal and Installation of Alternator 4005
Preheating System 4008
Electrical Equipment Layout Diagram 4020A
Connection Connector Pin Layout 4020B
Sequence Circuit Diagram 4020C
Engine-side DTC List 4021
Main Unit-side DTC List 4022
Introduction to the trouble diagnosis 4023B
Engine Control System 4023D
Engine-side Trouble 4023G
Main Unit-side Trouble 4023H
Data Reference Values 4023K
Electrical Wiring Diagram 4040
5 UNDERCARRIAGE
Removal and Installation of Shoe Assembly 5001A
Removal and Installation of Shoe Plate 5001B
Removal and Installation of Upper Roller 5003A
Assembly and Disassembly of Upper Roller 5003B
Removal and Installation of Lower Roller 5003C
Assembly and Disassembly of Lower Roller 5003D
Removal and Installation of the Sprocket 5004
Removal and Installation of Take-up Roller 5005A
Assembly and Disassembly of Take-up Roller 5005B
Removal and Installation of Grease Cylinder 5005C
Assembly and Disassembly of Grease Cylinder 5005D
6 DRIVE TRAIN
Removal and Installation of Travel Motor 6001
Assembly and Disassembly of Travel Motor 6002
Removal and Installation of Swing Unit 6003
Assembly and Disassembly of Swing Unit 6004
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Overall view 8001A
Port Diagram 8001B
Pressure Measurement and Adjustment Procedures 8001D
Hydraulic Pump Flow Measurement Procedures 8001E
Drain Volume Measurement Procedures 8001F
Air Bleed Procedure 8001G
Removal and Installation of Hydraulic Oil Tank 8002
Removal and Installation of Hydraulic Pump 8003
Removal and Installation of Control Valve 8004
Removal and Installation of Bucket Cylinder 8005A
Removal and Installation of Arm Cylinder 8005B
Removal and Installation of Boom Cylinder 8005C
Removal and Installation of Center Joint 8006
Removal and Installation of Travel Remote Control Valve 8007A
Removal and Installation of Operation Remote Control Valve 8007B
Removal and Installation of 5 Stack Solenoid 8007C
Removal and Installation of Cushion Valve 8007D
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 8008
Pump Main Unit Maintenance Standards 8010
Procedures for Assembly and Disassembly of Control Valve 8011
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder 8012
Procedures for Assembly and Disassembly of Operation Remote Control Valve 8013
Procedures for Assembly and Disassembly of Travel Remote Control Valve 8014
Assembly and Disassembly of Cushion Valve 8016
Removal and Installation of Arm HBCV 8017A
Removal and Installation of Boom HBCV 8017B
Assembly and Disassembly of Center Joint 8018
Assembly and Disassembly of Swing Motor 8019
Explanation of Hydraulic Circuit and Operations (standard model) 8020A
Explanation of Hydraulic Circuit and Operations (option) 8020B
Structure and Operation Explanation of Hydraulic Pump 8030A
Structure and Operation Explanation of Travel Motor 8030B
Structure and Operation Explanation of Swing Motor 8030C
Structure and Operation Explanation of Control Valve 8030D
5 Stack Solenoid Valve Operation Explanation 8030E
Structure and Operation Explanation of Upper Pilot Valve (remote control valve) 8030F
Structure and Operation Explanation of Travel Pilot Valve (remote control valve) 8030G
Structure and Operation Explanation of Cushion Valve 8030H
9 UPPERSTRUCTURE
Removal and Installation of Counterweight 9002
Removal and Installation of Bucket 9003A
Removal and Installation of Bucket Link 9003B
Removal and Installation of Arm 9003C
Removal and Installation of Boom 9003D
Removal and Installation of Operator’s Seat 9004
Removal and Installation of Cab Assembly 9005A
Removal and Installation of Wiper 9005B
Removal and Installation of Wiper Controller 9005C
Removal and Installation of Wiper Motor 9005D
Removal and Installation of Monitor 9005E
Removal and Installation of Cab Front Glass 9005F
Window Lock Adjustment Procedures 9005G
Cab Tightening torque 9005H
Air Conditioner Overall Diagram 9006
Assembly and Disassembly of Air Conditioner Units 9007
Removal and Installation of Compressor 9009
Removal and Installation of Condenser 9010
Removal and Installation of Receiver Dryer 9011
Air Conditioning Gas Vacuum and Filling Operations 9015
10 LARGE SIZE SCHEMATICS
Large size hydraulic schematics 84499648EN
Large size electrical schematics 84499647EN
Please Note:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.