CASE CX 160C Tier 4 Crawler Excavator OPERATOR’S MANUAL
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- It is your responsibility to observe pertinent laws and regulations and follow CASE CONSTRUCTION instructions on machine operation and maintenance. Your machine has been designed and built to the highest standards of quality. It conforms to all current safety regulations.
- However, the risk of accidents can never be completely excluded. That is why it is essential to observe elementary safety rules and precautions. Read this manual carefully, paying particular attention to the instructions concerning safety, operation and maintenance so as to avoid the risk of injury while operating or servicing the machine.
- The standard attachments and tools of this machine are designed to carry out all kinds of earthmoving and rehandling operations. If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure that it is designed to carry out this kind of work. For this type of application, the machine must be equipped with safety valves, a load handling chart corresponding to the type of machine and its attachment and a load fixing point.
- All legal requirements must also be strictly observed. Do not use this machine for any application or purpose other than those described in this manual.
- If the machine is to be used for work involving the use of special attachments, accessories or equipment, consult your CASE CONSTRUCTION Dealer in order to make sure that any adaptations or modifications made are in keeping with the machine’s technical specifications and with prevailing safety requirements.
TABLE OF CONTENTS:
CASE CX 160C Tier 4 Crawler Excavator OPERATOR’S MANUAL
1 GENERAL INFORMATION
Safety rules 1-1
Safety rules 1-2
Note to the Owner 1-3
Product identification 1-5
Left, right, front and rear of the machine 1-8
Electro-magnetic interference (EMC) 1-8
Description of the main components 1-9
2 SAFETY INFORMATION
Safety rules 2-1
Safety decals 2-8
Hand signals 2-25
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
Frame – Access/Exit 3-1
Position of the operator’s compartment controls and accessories 3-3
OPERATOR’S SEAT
Air suspension seat 3-5
FORWARD CONTROLS
Hand control levers and pedals 3-9
Windshield 3-14
Front lower window 3-15
Front right-hand console 3-16
System display and function control panel 3-17
Monitor switches 3-22
Menu screen display 3-25
Diesel particulate diffuser (DPD) 3-35
Clock adjustment 3-46
LEFT-HAND SIDE CONTROLS
Left-hand control arm 3-47
Heating, ventilation or air-conditioning control 3-48
Function cancellation lever and safety bar 3-52
Cab internal lighting 3-53
Emergency exit hammer 3-53
Tool quick coupler locking and unlocking control switch (Optional)3-54
Sliding windows on door 3-54
RIGHT-HAND SIDE CONTROLS
Right-hand control arm 3-55
Cab radio 3-56
Right-hand console 3-58
Coat hanger hook 3-59
Cup holder 3-59
REARWARD CONTROLS
Fuse box 3-60
Magazine rack 3-61
Refrigerated/heated compartment 3-62
Storage compartment 3-62
OVERHEAD CONTROLS
Roof curtain 3-63
Roof hatch 3-63
Sun shield (optional) 3-63
EXTERIOR CONTROLS
Fuel tank 3-64
Rear view mirrors 3-65
Rear view camera 3-67
Front storage box 3-67
Side doors 3-68
Engine hood 3-69
Lower panels 3-70
Windshield washer reservoir 3-70
Load handling eyes3-71
Towing holes 3-72
Safety valves (optional)3-73
Optional tool supply valves (optional)3-73
Fuel tank filler pump (if equipped) 3-74
Cab protection (ROPS and FOPS) 3-76
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Cab – Operating 4-1
Cab – Running-in Procedure 4-3
STARTING THE UNIT
Anti-theft protection 4-4
Starting the engine 4-7
Bringing the machine up to operating temperature 4-9
Engine operation 4-10
Operating the machine in hot or cold weather 4-11
Machine operation 4-12
STOPPING THE UNIT
Stopping the engine 4-13
MOVING THE UNIT
Machine travel 4-14
Handling the machine 4-17
Load handling 4-19
Operating the machine 4-21
Quick coupler (optional) 4-23
Lowering the attachment in the event of a failure 4-28
Adjustment and mounting of rear view mirrors 4-29
Auxiliary hydraulic circuits 4-32
Optional hand control levers configuration 4-38
PARKING THE UNIT
Parking the machine 4-39
5 TRANSPORT OPERATIONS
SHIPPING TRANSPORT
Transporting the machine 5-1
RECOVERY TRANSPORT
Towing 5-6
6 MAINTENANCE
GENERAL INFORMATION
Basic instructions 6-1
Fluids, fuels and lubricants 6-5
Fluid capacities and lubricant specifications 6-9
Grease points 6-10
Levels 6-18
Engine 6-20
Cooling system 6-23
Fuel system 6-26
Releasing pressure in the hydraulic system 6-33
Hydraulic circuit 6-35
Air filter 6-44
Swing reduction gear 6-47
Travel reduction gears 6-49
Tracks 6-51
Track rollers and idler wheels 6-54
Radiator and coolers 6-55
Fan and alternator drive belt 6-57
Adjustment of engine valve rocker clearances 6-58
Fuel tank filter 6-58
Fire extinguisher (not supplied)6-59
Protecting the Electrical/Electronic Systems During Charging or Welding 6-59
Cab protection (ROPS and FOPS) (optional)6-61
Machine inspection and cleaning 6-61
Checking the machine settings 6-61
Plastic and resin parts 6-62
Checking the cylinders for leaks 6-62
Tooth tip wear limits on the backhoe bucket 6-62
Replacing a tooth on a backhoe bucket 6-63
Replacing a backhoe bucket 6-64
Checking the opening of the quick coupler locking hook (optional) 6-66
Air conditioning 6-68
Diesel particulate diffuser (DPD) 6-72
Gas spring inspection 6-73
Torque specifications 6-74
Fuses 6-75
Batteries 6-77
Alternator 6-81
Starter motor 6-81
Bulb replacement 6-82
MAINTENANCE CHART
Maintenance Chart 6-85
STORAGE
Preparing for storage 6-88
Periodic check 6-89
Starting up after storage 6-90
7 TROUBLESHOOTING
FAULT CODE RESOLUTION
Engine troubleshooting 7-1
8 SPECIFICATIONS
General specification 8-1
Noise level 8-4
Weight 8-4
Dimension 8-5
FILE FORMAT:
LANGUAGE:ENGLISH
PAGES:276
DOWNLOADABLE:YES
FILE TYPE:PDF
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
