Case 586H 588H Tier 4 Rough Terrain Forklift (RTFL) Operator ‘s Manual
DESCRIPTION:
The rough terrain forklift, with standard equipment and authorized attachments, is intended to be used for above ground material handling. This machine is not intended to be used for towing other equipment or transporting loads at high speeds. Make sure the machine is suitably equipped for the type of work to be performed. All persons who will be operating this machine shall posses a valid local vehicle operating permit and/or other applicable local age work permits. Do not use this machine for any purpose or in any manner other than as described in the manual, safety signs, or other product safety information provided with the machine. These materials define the machine’s intended use.
SCREENSHOT OF THE MANUAL:
TABLE OF CONTENTS:
- Case 586H 588H Tier 4 Rough Terrain Forklift (RTFL) Operator ‘s Manual
1 GENERAL INFORMATION
Intended use 1-1
CNH America LLC technical manuals 1-2
Note to the Owner1-2
Read the Operator’s Manual 1-3
Manual storage1-3
Electro-Magnetic Compatibility (EMC)1-3
Right, left, front, and rear of the machine1-4
Component identification 1-5
Product Identification Number (PIN) 1-8
Exhaust Gas Recirculation (EGR) exhaust treatment – Product overview 1-11
2 SAFETY INFORMATION
Safety rules and signal word definitions and signal word definitions 2-1
Safety rules – California Proposition 65 Warning 2-2
Do Not Operate hang tag 2-2
Safety rules – General 2-3
Safety rules – Basic operating 2-4
Safety rules – Electrical storm safety 2-5
Safety rules – Battery 2-6
Safety rules – Fire or explosion prevention 2-7
Safety rules – Fuel handling precautions 2-8
Safety rules – Hazardous chemicals 2-8
Safety rules – Lifting and overhead loads2-9
Safety rules – General maintenance safety2-10
Safety rules – Mounting and dismounting 2-11
Safety rules – Operator precautions 2-12
Safety rules – Specific precautions to this machine 2-13
Safety rules – Transporting precautions 2-14
Safety rules – Utility precautions 2-15
Safety rules – Wheels and tires2-16
Safety rules – Roll Over Protective Structure (ROPS) 2-17
Safety rules – Seat belt2-18
Safety signs 2-19
Hand signals 2-32
3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR’S PLATFORM
Proper entry and exit 3-1
OPERATOR’S SEAT
Operator seat adjustments 3-2
FORWARD CONTROLS
Console controls3-3
Instrument control panel 3-7
Menu screen display 3-11
4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
Run in period of a new machine 4-1
Engine speed 4-1
STARTING THE UNIT
Before starting the engine4-2
Normal engine starting4-3
Cold temperature operation 4-4
Hot temperature operation 4-6
Booster battery procedure 4-7
STOPPING THE UNIT
Shutting down the engine4-9
MOVING THE UNIT
Uniform braking4-10
Traveling on a hill 4-11
Machine direction 4-12
Transmission gears 4-12
Before operating the machine 4-13
Differential lock system 4-14
Four Wheel Drive (4WD) control 4-15
5 TRANSPORT OPERATIONS
SHIPPING TRANSPORT
Transporting on a trailer 5-1
RECOVERY TRANSPORT
Towing the machine5-3
6 WORKING OPERATIONS
GENERAL INFORMATION
Machine stability6-1
Lifting capacities6-3
Adjusting the forks 6-6
7 MAINTENANCE
GENERAL INFORMATION
General Information7-1
General safety before you service7-2
Hour meter7-2
Oil life reset – manually – Resetting the oil life monitoring system 7-3
Engine side panel latch 7-4
Fire extinguisher7-5
Battery disconnect 7-6
Welding on the machine 7-8
Fuses and relays 7-10
Definition of fuse, relay, and diode icons 7-13
Diagnostic/service tool port7-16
Fluid capacities and lubricant specifications 7-17
Consumables7-18
MAINTENANCE CHART
Maintenance Chart7-20
At warning message display
Engine air filters7-22
Hydraulic filter 7-25
Engine oil and filter7-26
Diesel Particulate Filter (DPF) regeneration 7-28
Initial 10 hours
Wheel nut and bolt torque 7-31
Every 10 hours of operation or daily
Engine oil level 7-32
Initial 20 hours
Transmission oil level7-34
Rear steer axle fluid level – Four Wheel Drive (4WD) 7-36
Front drive axle fluid level 7-37
Every 50 hours
Fuel system water separator 7-38
Coolant reservoir (de-aeration reservoir) fluid level7-40
Hydraulic reservoir fluid level 7-42
Rear steer axle grease fittings7-43
Mast pivot grease fittings7-44
Mast carriage roller grease fittings 7-44
Mast chain roller grease fittings 7-44
Initial 100 hours
Hydraulic filter 7-46
Transmission filter 7-48
Fuel filters7-50
Service brakes 7-52
Parking brake 7-53
Every 250 hours
Seat slides 7-54
Battery 7-55
Rear steer axle fluid level – Four Wheel Drive (4WD) 7-56
Rear steer axle breather valve – Four Wheel Drive (4WD) 7-57
Rear steer axle drive shaft – Four Wheel Drive (4WD)7-58
Front drive axle fluid level 7-59
Front drive axle breather valve7-60
Front drive axle – drive shaft 7-61
Fuel tank drain 7-62
Coolant reservoir (de-aeration reservoir) fluid level7-64
Transmission oil level7-66
Tire pressure and condition7-68
Forklift mast chains7-69
Forklift mast chains7-70
Tilt cylinder – Grease 7-71
Side-shift cylinder bearing 7-72
Every 500 hours
Roll Over Protective Structure (ROPS)7-73
Fuel filters7-75
Engine oil and filter7-77
Carriage thrust rollers7-79
Forklift mast chains7-80
Every 1000 hours
Hydraulic fluid and filter 7-81
Battery fluid level 7-83
Front drive axle 7-84
Transmission fluid and filters 7-85
Rear steer axle fluid – Four Wheel Drive (4WD)7-87
Engine air filters7-89
Every 2000 hours of operation or annually
Engine cooling system 7-92
Chain rollers 7-97
Load rollers 7-98
Every 3000 hours
Diesel Particulate Filter (DPF)7-99
Every 4000 hours
Engine Crankcase Ventilation (CCV) Filter7-99
As required
Fork inspection7-100
Tire pressure and condition 7-101
Engine air precleaner 7-102
Bleed air from the fuel system 7-103
Fan belt 7-105
Disable parking brake 7-107
STORAGE
Forklift storage 7-109
Forklift removal from storage7-110
8 SPECIFICATIONS
Engine – General specification 8-1
Transmission – General specification 8-2
Hydraulic systems – General specification 8-3
Electrical systems – General specification 8-4
Dimension — 586H Forklift 8-5
Dimension — 588H Forklift 8-9
Torque 8-11
General specification – Biodiesel fuels 8-13
9 ACCESSORIES
Vandal protection9-1
Auxiliary power outlet 9-2
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PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]