Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 – PDF DOWNLOAD
DESCRIPTION:
Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the CM210 Continuous Miner. The illustrations, descriptions and proce-dures contained in this publication apply only to THIS machine. Cater-pillar reserves the right to revise models and designs without prior no-tice.
- This Continuous Miner was manufactured under the guidelines, proce-dures and requirements set forth in the sales order specification. At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies.
- Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contra-ry to Caterpillar’s instructions, may invalidate these approvals and ren-der this unit unsafe to operate.
- Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of under-ground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your Service Representative immediate-ly.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel.
- Disclosure, reproduction, distribution or unau-thorized use may be a violation of federal and state laws and may sub-ject the unauthorized user to criminal liability.
TABLE OF CONTENTS:
Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 – PDF DOWNLOAD
About this manual
About this manual …………………………………………………………. 1.3
Before starting to work ………………………………………………… 1.3
Who is this operating manual intended for? ……………………. 1.3
What is the purpose of this operating manual? ……………….. 1.4
Characters and symbols ……………………………………………… 1.5
2. Your safety
Your safety ……………………………………………………………………. 2.3
Personnel ………………………………………………………………….. 2.4
Operation ………………………………………………………………. 2.4
Installation and repair ……………………………………………… 2.4
Operating conditions …………………………………………………… 2.5
Intended use ………………………………………………………….. 2.5
Unauthorized use …………………………………………………… 2.5
Safety instructions ………………………………………………………. 2.7
General rules: ………………………………………………………… 2.7
Storage and transport ……………………………………………… 2.8
Pre-start inspection ………………………………………………… 2.8
Installation and start-up …………………………………………… 2.9
Operation ………………………………………………………………. 2.9
Stopping ……………………………………………………………… 2.10
Maintenance and repair …………………………………………. 2.10
Overview of the safety instructions ……………………………… 2.15
Chapter 3: Storage and transport ……………………………. 2.15
Chapter 4: Installation …………………………………………… 2.15
Chapter 5: Operation …………………………………………….. 2.16
Chapter 6: Technical data ……………………………………… 2.31
3. Storage and transport
Storage and transport ……………………………………………………. 3.3
Storage ……………………………………………………………………… 3.3
Storage of the machine and spare parts ……………………. 3.3
Long-term storage of spare components …………………… 3.4
Transport …………………………………………………………………… 3.5
Load units: dimensions and weights …………………………. 3.5
Transport environment ……………………………………………. 3.6
4. Installation
Installation ……………………………………………………………………. 4.3
Points to observe prior to installation …………………………….. 4.3
Who is allowed to carry out installation? ……………………. 4.3
Which tools are required for installation? …………………… 4.3
Notes on installation ……………………………………………….. 4.4
Pre-installation check list …………………………………………. 4.5
Safety features ………………………………………………………. 4.6
Operation ……………………………………………………………………… 5.3
How to operate the Continuous Miner ……………………………. 5.3
Who is allowed to operate the Continuous Miner ………… 5.3
When can operation be started? ………………………………. 5.3
Machine description ……………………………………………………. 5.4
Controls and indicators………………………………………………… 5.4
Machine control system……………………………………………….. 5.19
Red zone …………………………………………………………………. 5.26
Safety precautions for underground operation ………………. 5.31
Tramming safety rules ……………………………………………….. 5.31
Starting procedure …………………………………………………….. 5.32
Shutdown procedure …………………………………………………. 5.34
Tramming the miner ………………………………………………….. 5.35
Cutter head operation………………………………………………… 5.37
Conveyor operation …………………………………………………… 5.38
Scrubber motor operation ………………………………………….. 5.39
Area and headlight operation ……………………………………… 5.32
Fire suppression in radio remote operation ………………….. 5.40
Conveyor raise/lower/left/right in radio remote operation .. 5.40
Stabilizer cylinder raise/lower in radio remote operation … 5.41
Shear up/down in radio remote operation …………………….. 5.41
Gathering head raise/float in radio remote operation ……… 5.41
Breaker on/off in radio remote operation ……………………… 5.42
Typical cutting sequence ……………………………………………. 5.43
Mining operations ……………………………………………………… 5.45
Mechanical assemblies ……………………………………………… 5.50
Hydraulic system ………………………………………………………. 5.57
Water system …………………………………………………………… 5.89
Electrical system ………………………………………………………. 5.99
Instructions on the maintenance ………………………………… 5.135
Important notes …………………………………………………… 5.135
Before maintenance …………………………………………….. 5.135
Torque values ……………………………………………………… 5.136
Lubricants, fluids and capacities ……………………………. 5.137
Specific lubrication and maintenance instructions ………… 5.141
Every shift …………………………………………………………… 5.141
Every third shift (daily) ………………………………………….. 5.143
Weekly ……………………………………………………………….. 5.148
Monthly ………………………………………………………………. 5.152
Every three months ……………………………………………… 5.158
Every six months …………………………………………………. 5.161
Adjustment procedures …………………………………………….. 5.164
Setting hydraulic pressures ……………………………………. 5.164
Load holding valve ………………………………………………. 5.165
Pilot pump circuit relief …………………………………………. 5.166
Main control valve ……………………………………………….. 5.168
Port relief ……………………………………………………………. 5.169
Tram track ………………………………………………………….. 5.171
Tail shim …………………………………………………………….. 5.176
Chain tension………………………………………………………. 5.179
Mechanical ………………………………………………….. 5.179
Grease take-up …………………………………………….. 5.181
Cutter motor feedback ………………………………………….. 5.183
Instructions on replacement of wear parts …………………… 5.186
Cutter head (boom) assembly ……………………………….. 5.186
Boom pivot pin …………………………………………………….. 5.190
Center cutter drum ………………………………………………. 5.194
End cutter drum …………………………………………………… 5.198
Drum drive motor …………………………………………………. 5.200
Drum drive gear case …………………………………………… 5.203
Gathering head assembly …………………………………….. 5.208
Gathering head drive motor…………………………………… 5.214
Gathering head gear case …………………………………….. 5.219
Gathering head foot shaft ……………………………………… 5.225
CLA ……………………………………………………………………. 5.228
CLA tip replacement …………………………………………….. 5.231
Tram motor …………………………………………………………. 5.232
Tram primary planetary gear …………………………………. 5.237
Tram secondary planetary gear …………………………….. 5.240
Tram case…………………………………………………………… 5.245
Tram reach gear set …………………………………………….. 5.250
Tram sprocket …………………………………………………….. 5.258
Tram track front idler ……………………………………………. 5.265
Front idler take-up cylinder ……………………………………. 5.269
Hydraulic pump …………………………………………………… 5.272
Hydraulic pump motor ………………………………………….. 5.274
Scrubber fan/motor ………………………………………………. 5.277
Swivel pin assembly …………………………………………….. 5.280
Tail roller …………………………………………………………….. 5.282
Conveyor chain replacement ………………………………… 5.284
Troubleshooting procedures ……………………………………… 5.285
Typical hydraulic problems ……………………………………. 5.286
Contaminants in hydraulic systems ………………………… 5.287
Specific hydraulic circuits ……………………………………… 5.288
Multi-function failure ……………………………………… 5.288
Oil tank fill ……………………………………………………. 5.289
Cutter head raise ………………………………………….. 5.289
Cutter head lower …………………………………………. 5.289
Gathering head raise …………………………………….. 5.290
Gathering head float ……………………………………… 5.290
Conveyor raise …………………………………………….. 5.291
Conveyor lower ……………………………………………. 5.291
Conveyor swing ……………………………………………. 5.291
Stabilizer raise ……………………………………………… 5.291
Stabilizer lower …………………………………………….. 5.291
General safety procedure for shutdown ………………….. 5.320
Excessive noise …………………………………………………… 5.321
Excessive heat ……………………………………………………. 5.322
Incorrect flow ………………………………………………………. 5.323
Incorrect pressure ……………………………………………….. 5.324
Faulty operation …………………………………………………… 5.325
Restarting checklist ……………………………………………… 5.326
Water system ……………………………………………………… 5.327
Bearings …………………………………………………………….. 5.329
Electrical system …………………………………………………. 5.330
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